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Oscilliscope sparkie Testing

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Rob N VA

03-03-2004 12:37:01




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My father was an electrical engineer by profession. One day he came home with this huge electronic "doo-hickey" in the back of his station wagon. When I asked him what it was (I was 14 or so at the time) he said "it's an oscilliscope, it measures the sine wave of electricity." I had no idea what that meant then, and only a moderate idea what it means now, and that was about 15 years ago.

Dad has been gone for almost 2 years now, and I had been thinking about getting rid of this thing for a while, when I heard somewhere that you could test "sparkie" output with just such a device. Now, I know that there are a few electrical engineers out there, and I was wondering if ya'll could help me figure out how to go about doing this. I would love to put this thing to good use, as I remember distinctly that dad told me that the company that he worked for spent a bizillion dollars having a few hundred thousand of these units refurbished, only to throw them in the dumpster 3 months later when a newer model came out. At the very least, this thing is full of vacuum tubes, so it oughta be worth something.....right? Thanks in advance for any suggestions!!!----Rob

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Lee(VA)

03-04-2004 10:26:48




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
Rob, I think you're just down the road from me (Lynchburg). I go thru Gretna most every weekend. I can show you how to use that antique pretty quickly - if it comes on. Like others have said it's mostly just for comparison and "show & tell". Email me off board and we'll see where it goes. Lee(VA) hlgjr@hotmail.com



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tim in pa

03-04-2004 07:36:14




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
rob, so as not to discourage you, yes the o-scope could be used in a number of ways to evalaute ignition health. the o-scope will display voltage amplitude on the vertical axis vs. time on the horizontal axis. there may be a test signal connection point on the scope where you can connect your probe and try to display the signal (usually a square wave) of the voltage and time stated. at that point, play with the controls to get aquainted with them. mostly, notice their limitations (voltage and time). now, realize the high volts of a coil output would not be in the range of your scope, the output of the points would however. to "pick-up" the spark voltage levels a coupling device is needed to reduce the signal to an oscope compatible level, such as an inductive coil mentioned in other posts - use insulated wire (transformer wire). ground one end of the coil and place your probe on the other end. all this experiment is great. however as i always ask my students, what do you expect to see as a result? the best you could do is compare one spark wire to another, and make your determinations from there. the scope is a valuable measurement device for looking at generator outputs, you might enjoy looking at the charging signals before and after the voltage regulator (or cut-out rely). if you need any help with scope settings or "finding the signal", you can e-mail me. good luck, tim in pa

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John,PA

03-04-2004 07:16:46




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
For some reason, most of the small mom and pop repair garages that invested $25,000.00 into one of those "scopes" eventually went out of business.

It seems as though, along with that investment came the EPA rulings about underground fuel storage tanks. The original tanks and pumps were probably sold to the property owner for $1.00. He thought that was a great deal, at the time.



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ZANE

03-03-2004 18:44:28




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
The B29 airplanes had an ignition analyzer on each engine and was read on the flight engineers panel along with about a thousand other gauges etc. I could tell you which cylinder and which plug on that particular cylinder was fouled with the thing. That was the only pattern that I could recognize though and it was the most common pattern that we saw on the oscilliscope.

We did have one really dorky looking guy that we called in to read the patterns when some other problem than a fouled spark plug was suspected. He could also discipher Egiptian hiroglyphics and sand script etc. :O)

The flight engineer mostly just looked at it and tapped it with his finger before take off to be sure it was on. Must have worked because they always got off the ground!

Zane

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Mark

03-04-2004 10:01:37




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 Re: Re: Oscilliscope sparkie Testing in reply to ZANE, 03-03-2004 18:44:28  
Today they call that dorky looking guy a GEEK. Course he now wears a calculator and CELL PHONE on his belt....in those days it was a slide rule.

Mark



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Bruce (VA)

03-04-2004 07:03:12




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 Re: Re: Oscilliscope sparkie Testing in reply to ZANE, 03-03-2004 18:44:28  
My uncle had 30 missions over Europe in a B-24; when he got back stateside, he was assigned to a B-29 squadron. Said he felt safer in a B-24 over Germany than flying in a B-29 stateside as they were very prone to engine fires on take-off.



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Dell (WA)

03-03-2004 14:11:17




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
Rob..... ...you can do it, but you NEED to be conversant in Electronics 202 or more. Its NOT BASIC Electronics 101 ennymores. And whatevers ya do, DON'T CONNECT directly to your sparkies wire, you'll burn out your O'scope input amplifier.

You'll need an external horizontal sweep trigger from the points or #1 cylinder sparkie. Otherwize, you'll just gitta parade of spikes across the scope sweep that you can't slow down so you can "read" the scope.

Hint: drop by a real automotive tune-up shop and watch their BIG tune-up 'scope. What, they donnna know how to use it eather? Sure looks impressive to the customer. There are really few reasons for using it and generally, its cheaper for the customer, and faster for the mechanic, to "wholesale" replace ignition parts, than to hook-up that impressive TV screen.

For a more thourgh discourse on using Ignition Scopes, do a web search, or stop-by your local library..... ....Dell

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How About....

03-03-2004 12:59:05




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
making a coil of wire, about 18-20 ga or so, around a paper towel tube, with 100 turns or so of wire. coat it with clear nail polish or paint, then trim away the cardboard. run your plug wire thru it, and connect to scope probe and ground, you would be inductively coupled to the scope input and the inductive reactance would be low enough to still allow a hint of current to be induced. change scope input voltage and sweep time as necessary

Jim Cox
Tube Tinkerer at large

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Mark

03-04-2004 09:59:09




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 Re: Re: Oscilliscope sparkie Testing in reply to How About...., 03-03-2004 12:59:05  
You don't need all that stuff. If you have a BNC input you can take a piece of RG-58 or RG-59 coax (Rad Shack) and strip the shield back half a dozen inches. If that gets anyway near the plug firing system it will light off. Or if you have Bannana jacks (red and black) set the scope about 2 ft from the dist and stick about a 1' piece of bailing wire in the red terminal and point it straight up. You'll get plenty of signal.

The problem in analysis is determining that all plugs are firing equally. Well to do that you have to have some sort of equilizer (we call it calibration) so that you know you are "capable" of picking up equal level signals (if the ignition system cooperates and gives them to you). This is a pain and that is why I didn't recommend it earlier.

The horizontal sweep rate can be changed so that you can use this as a tach. Just remember that the plugs fire every rev even though the engine only wants to use the "fire" on compression cycles. Count the time between the spikes and divide it into 1 and the result will be revs per what ever your units are. Time for one minute (like in rev's per minute...rpm) is 60 sec. 1/60 is .0167 seconds or 16.7 milliseconds. Since the N is a 4 cylinder, each cylinder fires once x 4 cyl's = 4 spikes on your scope per rev. so the spikes are 16.7/4 or 4.2 milliseconds apart. If your tractor is running at 1000 rpm, then the spikes are 1/1000 of what they were at 1 rpm (above) or 4.2 micro seconds (us) apart. Put the time base on 1us and count 4.2 cm on the face and that is where the spikes should be....course you have to sync the scope to the signal and that's another story.

Tach check.....use the tach in your truck to calibrate your scope just like you checked your tractor....just remember for a v8 you will have twice as many spikes for the same rpm, so 1000 rpm will be 2.1 usec apart.

Enough of that.

Mark

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Gary Schafer

03-04-2004 11:51:30




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 Re: Re: Re: Oscilliscope sparkie Testing in reply to Mark, 03-04-2004 09:59:09  
Um doesn't the distributor turn at the same speed as the camshaft?

Regards
Gary



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Mark

03-05-2004 10:13:03




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 Re: Re: Re: Re: Oscilliscope sparkie Testing in reply to Gary Schafer, 03-04-2004 11:51:30  
Let's think about it a minute. For a 4 cyl 4 cycle engine, you have 4 lobes on the dist. The engine requires fire for 2 plugs per revolution alternating revolutions. So on rev 1, cyl 1 and 3 fire 180 degrees apart and and the next 360 degrees (rev 2), 2 and 4 fire 180 degrees apart and the lobes on the crank set all pistons 180 degrees apart.

The cam runs 1/2 as fast as the crank so that the intake works on the intake stroke and the exhaust on the exhaust stroke.

Firing order would be 1324 and the plug wires are routed to the dist in that order. The only thing that knows whether it's intake or exhaust time is the cam. It takes 720 degrees of crank rotation to completely rotate the dist and that is the time to complete 2 combustion cycles.

So that's what that gear is for on the camshaft..(grin)...amazing what time does to the brain....Must be my magneto driven lawn mower I am thinking about or my 2 cycle Mercury outboard with a dist.

I stand corrected sir.

Mark

(I didn't know people read this stuff) LOL.

I

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1243..John,PA

03-05-2004 17:46:35




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 Re: Re: Re: Re: Re: Oscilliscope sparkie Testing in reply to Mark, 03-05-2004 10:13:03  
If my memory is still working, I think the plugs fire as 1243 on the N engine. :})



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souNdguy

03-04-2004 10:56:46




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 Re: Re: Re: Oscilliscope sparkie Testing in reply to Mark, 03-04-2004 09:59:09  
Keep in mind that this unit may be OLD... He'll be lucky if it has BNC connections.. though bananna works just fine.. Fairly easy to convert a BNC probe to banna.. just takes some wireing, and an adapter..

If it was a dual trace scope.. that would be even better for spark comparisons...

Soundguy



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Bryan in WI Tach

03-04-2004 05:30:31




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 Re: Re: Oscilliscope sparkie Testing in reply to How About...., 03-03-2004 12:59:05  
That gives me an idea, I can use my scope as a tach! I set my idle speed by ear, but I really have no idea what it is set at. My proofmeter died years ago; I "fixed" it, but I don't think that it reads right, the needle moves but I don't think that there is much relation to the real speed. I'm going to try it with an inductive pickup. Bryan



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souNdguy

03-03-2004 13:02:48




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 Re: Re: Oscilliscope sparkie Testing in reply to How About...., 03-03-2004 12:59:05  
Heck.. if he's just looking to see the 'trigger'.. a few turns of soft copper insulated howse wire around a spark plug wire might do it..?

Soundguy



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Mark

03-03-2004 12:50:56




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
I have one under the work bench which I bought surplus from the company where I work. I paid $500 for it and thought that a great deal (a fraction of it's original price). It's been there close to 20 years now, untouched and I work on engine driven hootus' almost daily.....without it.

It would take some explaining and experience for you to set it up so that you could watch your"sparkies". One of the big problems is that it likes to watch signals that are just a few volts high, like in a transistor radio driven by a 9 volt battery.

Your engine's spark plug fires anywhere from 18,000 volts to as much as 50,000 and there are 2 or 4 or 6 or 8 wires to measure. Basically what you would want to measure is the shape of the signal and relative amplitude (relative to the other plugs). Well if you bought high voltage adapters and some hootus to hold everything still so that you could compare apples to apples you have a fighting chance..... ..(like the $20,000 or so engine analyzer at the local repair shop). But for most of us those specialized adapters don't exist and to "see" your engine run is just a novelty. Besides you usually can fix er up just dandy without all those gadgets.....don't get me wrong, I have worked with them (at my paying job) for a lotta years and know that of which I speak.

Besides when elect equip sits for long periods, the components deterioriate and who knows, it may not even power up.

Sorry, but that's the way it looks from here.

Mark

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souNdguy

03-03-2004 12:59:42




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 Re: Re: Oscilliscope sparkie Testing in reply to Mark, 03-03-2004 12:50:56  
Yep.. that's Why I had to builf that heavilly attenuated probe.

The biggest problem I saw with old equipment was caps that dies.. tube sockets that coroded, and pots that got dirty.. also dust on the CRT back behind the yoke, here the safety caps are.. etc.. also up near the altar ( 2nd anode )... lots of arcing with the dust.

I pretty much concur.. Like I said.. it will be a 'task' to teach someone o-scope 101 via email.

If he does ever get it fired up.. I have a 50's era signal gen he can use to tune it up... Has a big oil pot built in to the top to cool the tubes.

Thinkg must weight 100 pounds.. good into the upper khz range.

We used to play around and inject an autio signal into the input.. like from a ( turntable pre-amp).. then modulate. Made a great low-power am radio xmitter.... with a long wire antenna run out the window and along the clothesline..

Soundguy

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Mark

03-04-2004 09:32:21




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 Re: Re: Re: Oscilliscope sparkie Testing in reply to souNdguy, 03-03-2004 12:59:42  
Sound guy, you're dead nuts on. What you added is just the reason I didn't try to elaborate.

Mark



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Rob N VA

03-03-2004 18:18:24




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 Re: Re: Re: Oscilliscope sparkie Testing in reply to souNdguy, 03-03-2004 12:59:42  
Dad also rescued a couple of signal generators from the trash heap. They were huge, and their main purpouse was to collect dust under the basement stairs. Thanks for the input on the O-Scope. ----Rob



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souNdguy

03-04-2004 04:28:36




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 Re: Re: Re: Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 18:18:24  
Sounds like you have some big old sig/gen's like I do.

Well, if you've got the bench space, and you are inclined... setup one of those siggens, and the o-scope and putz around with it. Won't be long before you can do something.. assuming it works.

You can either build a heavilly attenuated probe using a high value resistor.. or use an inductive pickup / coupling like JC suggested.. etc..

have fun... and don't get electrocuted..

Watch out for broken tubes..Keep in mind that some of the power tubes, and maybee rectifier tubes can have special property gases in them.. not just vacume... Some radioactive I've heard.. not sure if those are the purple ones or not?
Anyone have the skinny on that?

Soundguy

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Bob

03-04-2004 22:05:39




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 Re: Re: Re: Re: Re: Oscilliscope sparkie Testing in reply to souNdguy, 03-04-2004 04:28:36  
Some of the old rectifier tubes used mercury vapor.



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Mark

03-04-2004 09:42:10




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 Re: Re: Re: Re: Re: Oscilliscope sparkie Testing in reply to souNdguy, 03-04-2004 04:28:36  
I know of no radioactive tubes other than some microwave tubes used in the front end (receivers) of RADAR systems. The radiation element generated some heat and helped the receiver protect itself from the transmitter when using one antenna to tx and rx.

In the eeeee eeeee eearly days, they used mercury vapor rectifiers in the low voltage power supply but I am unaware of any radiation associated with that. When selenium rectifiers came out, they went into the trash along with a lot of heat produced by the filaments.

The closest thing to a radioactive tube that I know was the 6BK4 shunt regulator for the RCA TV chassis high voltage section. As I recall, the voltage was high enough to emit gamma (I think)rays off the cathode. They put a tin shield around it to help keep them away from you. Also think the picture tube was a problem too....but color tv solved that....used a "shadow mask" to help focus the red blue green guns on their respective phospors.

Mark

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souNdguy

03-04-2004 10:42:38




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 Re: Re: Re: Re: Re: Re: Oscilliscope sparkie Testi in reply to Mark, 03-04-2004 09:42:10  
Yep.. I think that is the skinny.

I remember those big selenium rectifiers. I repaired a big battery charger way way back that used them.. huge heatsinks..etc.

Soundguy



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Mark

03-04-2004 17:36:25




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 Re: Re: Re: Re: Re: Re: Re: Oscilliscope sparkie T in reply to souNdguy, 03-04-2004 10:42:38  
As I recall Selenium didn't last too long in electronic equipmentbecause it had a lot of reverse leakage....didn't give clean dc....Germanium and eventually Silicon replaced it.

But in industrial applications like dc welders and battery chargers (as you mentioned), it was tops....no filaments with their problems, but like vacuum tubes, it could take an overload and come back swinging where the latter 2 materials would get mad and go home if you smacked them a good whack. I bought a Miller AC/DC Stick welder a couple of years ago....the last stick the welding supplier had. ....opened her up and sure nuf, still using selenium with the little fan.

Mark

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Bryan in WI

03-04-2004 09:50:28




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 Re: Re: Re: Re: Re: Re: Oscilliscope sparkie Testi in reply to Mark, 03-04-2004 09:42:10  
There were/are radioactive tubes. The radiation ionises the gas in the tube to help lower the voltage needed to start them. It has nothing to do with heating the tube up. Bryan



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Mark

03-04-2004 10:03:49




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 Re: Re: Re: Re: Re: Re: Re: Oscilliscope sparkie T in reply to Bryan in WI, 03-04-2004 09:50:28  
That's exactly what it does in the front end of RADAR receivers.....wireless power supply.

Mark



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souNdguy

03-03-2004 12:47:15




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 Re: Oscilliscope sparkie Testing in reply to Rob N VA, 03-03-2004 12:37:01  
Gonna be hard to tell you how to use the scope with out the model info, etc... need to know its freq range, and the attenuationavailable ( if any ) on the probe.

I had an old heathkit tube type 1mhz trace scope. I built a 10 meg attenuated probe for it... was neat to play with.. especially helpfull on tv repair.. let you see the colorburst curve.. etc. ( I'll have to run to my parents to see if that thing is still in the shed..)

Some of the old units had a banna/binding post setup for the probe, instead of BNC connection.

Will make some difference if it has a curve lock function to 'freeze' a trace.

Let us know. ( Dell might be even more help here.. I only got to play on tube scopes our lab had solid state ones when i was in school )

Soundguy

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Loren Boehm

03-12-2004 13:56:43




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 Re: Re: Oscilliscope sparkie Testing in reply to souNdguy, 03-03-2004 12:47:15  
I use to work at one of those ma and pa stations,where you actully pumped there gas checked the oil and so on,we had a Maquette 40-276 two gas engine analizer,well I got familiar enough with that.the only part of the machine that was used happened to be the gas sniffer,and the only reason for that was the revenue it brought in emmission testing,but not before I was state certified,what a sham,I was ask if I wanted to buy the test or try to pass it on my own,I chose the latter.I do recall that the customer really was enamererd at seeing there vehicle hook like a patient in intesive care.just have fun because I sure did looking at all those patterns.only wish I had a picture of me and 9n hooked up on life support to show you.well enough of that,just picked an 800 backhoe,for 1500.00 needs some tlc.but very useable

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souNdguy

03-12-2004 21:15:12




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 Re: Re: Re: Oscilliscope sparkie Testing in reply to Loren Boehm, 03-12-2004 13:56:43  
Sometimes the best deals are the chaep ones that you have to get your hands dirty on.

good luck

Soundguy



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