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possible electrical problems?

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Diana

12-22-2003 16:05:41




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Hi people!
I have a 1957 Int 350D I purchased a few months ago. Every so often when I started it, the ignition would keep turning. I could turn the key off and it would still turn over. It would sometimes eventually stop on it's own, but for the most part, better to disconnect a battery cable. I purchased a new battery for it which made the starting a lot easier. The baby sat for a couple of months and I went out a week or so ago and checked the antifreeze and was only down to zero so I added more. Wanted to start it up and get the fluid down into the block. I turned on the fuel, turned the key and turned on the glow plugs and was sitting waiting and smelled "burning". Looked down and the solenoid was sizzling. Thought maybe it was just from itsnowing outside. Then the solinoid started smoking!!! Disconnected the battery cable and sat there wondering if I was gonna blow myself up if it started on fire. Thought maybe the solinoid was stuck so I gave it a good whopping and tried again. It kept turning again for a few seconds but I could tell my new battery was dead. And of course, it never did start.
Brought the battery in it and fully charged it, put it back on...same thing. Sizzling solinoid.
The wires to it were mega hot, too.
The key, when I turn it just doesn't feel right, also.
Hubby says it's the starter. I think it's ignition switch, key, solinoid or regulator. What do you guys think?
I don't want to blow bucks on a starter right now if I don't have to, but then a spare wouldn't hurt. I do intend to change the wiring but the weather and timing has made that not practical.
Also, the fact that the battery is dead. I didn't crank long enough to drain it. Tells me there's something draining it. I get the feeling this is all tied in together but it's been a while since I messed with this sorta thing.
I read the listing from Mike in Ill on starter problems and now am second guessing myself.
Glad to hear your input on this one. Wanted to get it running before the temps get too low.
Thanks for any help in advance and have a GREAT Holiday!
Diana

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alont

12-23-2003 08:04:48




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 Re: possible electrical problems? in reply to Diana, 12-22-2003 16:05:41  
Hi Diana
I have followed the sequence of events with great interest-I especially liked the pout when things didn`t go well.
I have had an older car which would start and drive to town with no problems except that as it was driven into the car park the starter crashed into the flywheel teeth as it went through an uncommanded starting sequence.
The uncommanded starts repeated at random. I strippped down the starter switch an found there were copper pieces,worn from the switch, in the conductive grease added when the switch was manufactured.A new switch was fitted and the random starts were never repeated.So,to cut a long story shorter you may have been right in the first place and it may be the switch that energises the starter energising it all the time?
Just my 2c`s worth but hope you find the problem.
Happy holidays too-eh!

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Diana

12-23-2003 09:53:43




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 Re: Re: possible electrical problems? in reply to alont, 12-23-2003 08:04:48  
You are right in that I am going to have to replace the switches. I think I duplicated that sereno with connections at the solenoid that weren't tight. Not enough "umph" to get it going and moisture in between here and there made for a nightmare. I would freak if it started uncommanded! That would have convinced me it had a life of it's own and I would have sold it in a heartbeat....to someone in some other country!
Tractors can't swim, can they?
I'm sure that all electrical will be replaced eventually. The insulation is so brittle and there are bare spots here and there. I had every intention of having it done by now.
Thanks for the advice and the holiday greeting. Right back atcha!

Diana

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Hugh MacKay

12-22-2003 19:04:02




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 Re: possible electrical problems? in reply to Diana, 12-22-2003 16:05:41  
Diana: You've lost me on the sequence of events. As I understand it you went to tractor had glow plugs on and this heat and smoking occured before you tried the starter, am I right or wrong? Or was the solinoid stuck from last time you used tractor? I'm just trying to rule out the possibility of the problem being in your glow plugs. Back a few months ago I think you told me those glow plugs were activated by a toggle switch rather than a push button. That 350 is a bit different breed than other IH diesels with glow plugs, being a Continental diesel. Most diesels use a push button for glow plugs. I'm just wondering if you also don't have a wiring nightmare. Did you ever check wiring out with diagram from manual? I'm not suggesting the others are wrong, on the starter assumption, just check all possibilities.

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Diana

12-22-2003 19:30:32




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 Re: Re: possible electrical problems? in reply to Hugh MacKay, 12-22-2003 19:04:02  
One more clarification here.....
by "drained battery" I meant I ran it down by cranking...I didn't drain the fluid out.

Diana



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Diana

12-22-2003 19:28:09




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 Re: Re: possible electrical problems? in reply to Hugh MacKay, 12-22-2003 19:04:02  
Hi again, after re-reading you post I thought I had better clarify the sequence better:
Went to tractor. Put antifreeze in radiator. Put fuel in tank.
Got on tractor. Pushed gas knob in. Put key in and turned on key. Turned toggle switch for glow plugs ON. Sat and pondered why the sheep was chewing on the tire. began to hear sizzling coming from solenoid. Looked at it and it was smoking. Thought it was condensation from snow. Smelled burning, but then it quit. Pushed starter button. Cranked twice really slow and nothing. Turned toggle off. Turned key off.
Waited a minute and tried again. Same sizzle and smell. Wouldn't turn over at all.
Brought battery in and pouted for 3 days. Charged battery. Took it out this morning and went through same sequence, same sizzle and it did turn over quite a few times, better than before like before the battery was really low.
But wouldn't start. Drained battery. brought it back in and pouted some more.
The I wrote you folks. :)
OK?

Diana

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Hugh MacKay again

12-22-2003 21:17:07




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 Re: Re: Re: possible electrical problems? in reply to Diana, 12-22-2003 19:28:09  
Diana: Having said what I did on wiring and batteries, remember also the starter or cranking motor on a diesel must be in top shape. You have been around enough V8 Fords and Chevys to realize if you break a tooth off a ring gear it may continue to start for 6 moths to a year with little problem. Many times I have turned a gas V8 enough by hand so starter would engage at a good spot on ring gear. Not so with a diesel. I once broke a tooth off a 6.2 Chevy diesel, and within two weeks I had enough teeth missing it wouldn't even turn past that bad spot on ring gear.

The compression factor on these diesels is massive. They must turn over fast to start. If you have ever done much tow starting, gas engines just need a bump of the clutch, gas and the fire of a plug to start, whereas the diesel must turn at 700 to 800 rpm until it starts to diesel. I have tow started diesels without the glow plugs working. It is just a matter of towing them with clutch out and in gear and at speed they would normally travel in that gear, until the engine warms up enough to diesel. It may take a 1/4 mile. On diesels the age of your diesel you don't even need batteries or electrics, just push the kill switch and tow.

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Diana

12-23-2003 05:00:28




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 Re: Re: Re: Re: possible electrical problems? in reply to Hugh MacKay again, 12-22-2003 21:17:07  
Hi Hugh and good morning!
Last night I looked through my manuals and got the "uh-oh-I'm-wrong-I-think" feeling with those glow plugs. I got a flashlight and went out to the baby and followed that toggle switch and lo and behold, it is hooked to an intake manifild air heater. I looked back in my manuals...looking for glow plugs and couldn't find them. They call the means of combustion "energy cells". These aren't glow plugs, are they? These are actual cells and I thought glow plugs were long skinny things that just heat up. I recalled then, talking to someone in here about glow plugs because they said I had them and I said I didn't.
I also argued with my step son about it last summer. I forgot who won!
Since I have a button switch already bought and the wiring here,I'm going to replace that wire to the manifold heater and switch, today. I hesitated on that one because I'm not sure if the button is heavy duty enough.
The battery is 700 or 750 crank,if I recall. I know the cables were 1g for the ground and 2g for the positive, since I couldn't find the heavier gauge for the pos.

You're right about needing more battery, but where on earth would I put it? I wish I had known about the cranking demands when I bought the first battery, as I would have bought two then. The manual shows the battery sorta under the seat. Mine is on a tray to the left side, probably welded there by someone. I hope I haven't ruined a new battery and have to buy two.
I'm wondering about a marine battery. There are some hugew ones out there. Not sure if they would be 6 or 12v. Used to live on a 42ft Chris Craft that had 2 huge chryselor inboard engines and they were huge and so were the batteries at about 3 ft long and 2 ft wide.

Tom keeps saying it's the starter. I know that there is more to it than just the starter.

I have no way to pull it. I don't think his little chevy S10 would. It's also sitting in such a way that it would be hard to maneuver. It's really wet out there and we would just throw mud.

There's a semi truck dealer about 5 miles from here...I wonder if they would be able to accomodate the battery situation.

Something that's bugged me since I cleaned the thing up is that there's an extra wire coming off of the solenoid. I have NO idea what for. It's really clean on the end and stripped like it was ready to use for something. The first thing that comes to my mind is it was somehow used in jump starting that tractor. Otherwise, there is no use for it, I don't think. It comes off of the same connection of the solenoid that goes to the pos on the battery and to the charge indicator.

I'm waiting for it to get light out so I can get out there and look at things a little better.
I'll keep checking back to see what I can find here. Will give me an excuse to come in and sit down.

Is it snowing there? They're forcasting 8-12 inches in the next day or two coming from the north.

talk soon, Diana

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Hugh MacKay

12-23-2003 05:35:25




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 Re: Re: Re: Re: Re: possible electrical problems? in reply to Diana , 12-23-2003 05:00:28  
Diana: Don't let the difference between glow plugs and manifold heater throw you off. While they are different systems they both rely on heat and that heat creates a big demand on batteries. That demand may not be exactly same but in cold weather the bottom line is you must have enough reserve for the heat demand plus cranking. I realize the Utility type tractors do not allow same room for batteries as do Farmalls. We used to put on Farmalls, batteries just ahead of clutch pedal and on other side just ahead of brake pedals. You could put batteries in there one could hardly lift.

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Diana

12-23-2003 07:19:11




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 Re: Re: Re: Re: Re: Re: possible electrical proble in reply to Hugh MacKay, 12-23-2003 05:35:25  
Hi Hugh,
I went out and checked things out a little more closely and the bolt to the magnetic switch was loose, not to mention a bit dirty. Since this goes to the manifold heater, it might be just enough of a problem to cause the heater not to function properly. I didn't want to take the hood back off to check the actual connections on the other end or under the dash since it is pouring rain and I don't want it all to get wet.
My battery is a 770 cold crank/900 crank battery. I know, not enough. Tom has a high power battery for his camaro toy and he had asked if i wanted to use it. I still have the old cables, so I might ask if he'll help me connect his battery for a second boost. (what great ideas you have!)
Anyway, my junker car is sitting in his side of the barn next to his camaro and I'm thinkin' my tractor is a whole lot more important than that old car....
since I can't bring it in the house where the electric blanket is....per you guys who are no fun....at least I can get it in the dry barn if we get it started...then I can work on it this winter where it is light and dry. maybe get the wiring and all fixed right up! I really want to take that starter off and see what it's looking like. But not in the rain. I noticed the cover for it is on upside down (I think) and the lid on the grease port flips open. Not a good thing, I'm sure. I just gotta get the thing started enough to get that thermostat open...and get it in the barn or I'm gonna stew all winter.

I'll keep in touch,
Diana

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Hugh MacKay

12-23-2003 07:55:35




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 Re: Re: Re: Re: Re: Re: Re: possible electrical pr in reply to Diana, 12-23-2003 07:19:11  
Diana: Sounds like a good plan. I'd favour finding someone with a tractor just as heavy and do the tow start. If that wiring is messed up bad enough all the battery you can find wont help.

To you and your family a Merry Christmas and Happy and Prosperous 2004. 2004, what a ring to it, just seems like yesterday we celebrated the millenium. I always said when I was a kid being born in 42," I'll be a senior citizen by the turn of the century." Actually the term senior wasn't around then, we just used old man.

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Diana

12-23-2003 09:45:32




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 Re: Re: Re: Re: Re: Re: Re: Re: possible electrica in reply to Hugh MacKay, 12-23-2003 07:55:35  
Hugh,
I owe you a world of thanks!!!!! !! Also to the other replies to my original email since Chucks Repair talked about connections.
I took the connections off of the solenoid and cleaned them and put them on real tight. Asked Tom about piggybacking his battery. He had a better idea of connecting it. Sat the two side by side, connected the pos to one and the neg to the other. Took one side of jumper cables and connected the other pos and neg. Sat and waited a minute for the warm up and it STARTED BEFORE I COULD SAY YEEEE!!HAAAA!!!!!
It was a wonderful sound!!!!! I am still just giggling inside and loving my tractor even more.
(not to mention hubby and you guys!)
It has never started that fast and that tells me Hugh, that YOU saved the day with telling me I needed more cranking amp!!!!! Tom is going to extend the tray so two batteries fit on it and make a piggy back cable for it so it is hooked up just like he just did.
My baby is in the garage part of the barn now, but not till after Tom made me give the thing a bath cause he doesn't want the floor dirty (cement).
I drove it around in the field and was in heaven. This is the BEST Christmas!!!!
Let it run plenty long enough for the thermostat to open up. I'm not quite sure the temp gauge is working although it did go to 190 and usually sits at 180.
Now, I can work on it in a dry atmosphere....and maybe even take the electric blankie out there for it when it gets super cold.
I feel so honored that my baby is sitting right next to his camaro...and he let ME drive it in!
Thankyou SO much!!!!
You guys are the best :)

Diana

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Hugh MacKay

12-22-2003 20:25:13




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 Re: Re: Re: possible electrical problems? in reply to Diana, 12-22-2003 19:28:09  
Diana: Do you have acess to a vehicle heavy enough to tow start the tractor. I'm just thinking if you could heat it on glow plugs, after putting some charge in battery. Rather than go for starter have someone tow the tractor for a start. At least that will get it going and mix your anti-freeze. That alone buys you some time.

After that the first thing I would check out is wiring compared with proper diagram. The other thing you mention is battery. (singular) Is that what tractor calls for in manual? Most diesels will either use two 6 volt batteries in series or two 12 volt batteries hooked paralell. I doubt if you have much sucess starting that diesel in cold weather unless you have the equivilant of two 12 volt batteries, 700 cranking amps each and 1 gauge battery cables with soldered on ends. I find the best place to get these heavy battery cables is at heavy truck repair shops. Those glow plugs take a lot of drain on battery in colder weather. The key to all of this is have enough battery and cable to withstand glow plugs then crank the starter. For people like yourself used to gas engines this sounds massive. Remember this, less than ten years before your tractor, all diesels were started either on gas or by a gas pup engine. It takes heavy electrics to replace that.

Go for the electrical check up first, make sure all wiring is up to factory specs. On batteries and cables, I would go 10% to 20% heavier than factory specs. The batteries and cables is one area IH always went too light on.

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Diana

12-22-2003 19:18:24




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 Re: Re: possible electrical problems? in reply to Hugh MacKay, 12-22-2003 19:04:02  
Hi Hugh, sitting here crying in my shoes cause I'm trying to find parts. You are right on the sequence. The solenoid wasn't stuck from the last time. Once it does quit, it quits....I'm pretty sure. The glow plugs seemed to work ok before. I could smell them heating up. You know what I mean? But this last time, trying to start it, I couldn't smell that special smell. I do think it's all tied in together somehow. I KNOW the wiring needs replaced and I have the stuff to do it but it's been real crazy around here and I just haven't had the time. I'm about ready to do it now while I do have a week or two. I'm gonna be starting school and it's gonna get worse, the time issue. What's a little snow down my neck, right?
Hubby complained today about the wiring. I said, I KNOW but I haven't had time...jeeese!
I am ever so faithful in turning that toggle off and bought a new button type for it to replace it. Haven't done it yet. I wonder if I should replace some wiring and go from there? See if it helps? I haven't checked to see if it was actually wired correctly. That didn't cross my mind since it was running so well for the most part. I figured once I got into it, I would make sure the wiring is correct. This is so not ME to wait till the last minute to do what I need to do. I Know there was a 350D starter avail on the net, and I thought it was in YT and now can't find it! UGH!
I can take the starter apart and see what's "cooking" (ha ha) in there. Tempted to get my car over there and try to jump it while the car is running. Maybe that extra boost will get it going. But..where there's smoke there's fire and I don't want to be blown clear to Hugh's place! Much as I'd like to meet you.
So, what should I do first????

Diana

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twopop

12-22-2003 18:06:44




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 Re: possible electrical problems? in reply to Diana, 12-22-2003 16:05:41  
as long as the solenoid is stuck,the starter will continue to spin.and with a low batt.all it will do is get hot.there is a possibility that the bendix is stuck,and is holding the solenoid closed.unless the starter is fairly new,i would not just change the solenoid.with a new starter you get new bushings brushes and a new solenoid,and new drive gear(bendix)since you said the starter continues to turn with the key off.its the starter thats the problem

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Chuck's Repair

12-22-2003 16:22:40




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 Re: possible electrical problems? in reply to Diana, 12-22-2003 16:05:41  
Anytime there is heat there is a high resistance.Check to see if the cable connections are clean at the source of heat.In this case the solenoid.The solenoid may need replaced as the internal contacts may be sticking together and causing the starter to continue to run.



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