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Ford Tractors Discussion Forum
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Sleeve removal by boring out???

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Jason Kreklow

11-12-2007 17:30:34




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I just dropped off my block today at a local machine shop that I have had much work done at before.

I'm working on a Ford 860 with 172 ci gas with sleeves. Its in need of an overhaul, and currently restoring the tractor.

The machine shop never heard of pressing out the old sleeves and told me they would have to bore out the old sleeves, insert the new ones, and bore the new sleeves to match the pistons that came with it. This was a Tisco kit that I bought here on Yesterday's tractor. Has anyone heard of this being done before? Just seems to me the new sleeves and pistons are matched and ready for install according to the kit. Maybe I'm missing something?

I'm also having the crank turned or polished, depending upon which is needed. They also needed the main bearing caps first in order to find out. Thought that was weird too, as the main bearings are being replaced anyways.

Please help! Thanks!

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Dandy Dave!

11-16-2007 04:19:46




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
I just installed some sleeves in a 134 engine about a week ago. I made a puller out of a piece of old drive shaft tube, some threaded rod, and turned a piece of 1 inch plate with a lip in my lathe for the sleeve end. It wasn't that hard to do and it worked like a dream. I am not a weekend warrior and do this stuff for a living every day.I never heard of borring out this type of sleeve unless there is a problem with the block like a crack. Dandy Dave!

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NWMO 901 SOS

11-15-2007 11:06:04




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
Jason,

People work with what they have. If everyone had there own shop, they may bore them as well. However, many of the "weekend warriors" use what they have to get the job done AND do a great job on a rebuild. I am sorry the last person to go through your motor was not careful or maybe in over his head, but there are many people who take the care and do it right.
I am glad you feel comfortable with your shop, that is important. I rebuilt a few motors many years ago and only consider myself a shadetree mechanic. When I go through a motor I want to trust the shop I have clean, bore, turn, polish, etc. However, when it comes to putting it back together, I'd rather do it myself. Not that I am as qualified as an ASE certified mechanic, but I will be the one in the seat. Almost all of us work "regular" jobs. I try to be as professional and accurate as I can in all the things I do, but when you are doing it 40+ hours a week, you will have an off day every once in a while. I don't want some ASE certified mechanic's off day to be rebuilding my motor. I've made mistakes, I hope I've learned from them and when my 172 needs rebuilt, I plan on doing it myself, that's just me.
Quick question, I assume the TISCO kit you purchased DID NOT include matched sleeves and pistons, but instead included sleeves designed to be installed and bored to spec.??

Chris

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Dave in Ms

11-15-2007 09:26:28




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 Re: Sleeve removal by boring out??? in reply to Bob, 11-12-2007 17:30:34  
If you are happy with the results, that's all that really counts.



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Jason Kreklow

11-15-2007 08:54:20




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
Well, most of you guys may not like what I have to say regarding this matter, but after talking to a couple other machine shops and my local Ford New Holland Dealer I decided to keep my block at the machine shop. The Ford dealer even sends out all the blocks to them.

My sleeves are already out, and low and behold a ton of measurements were off. All the sleeves were previously pressed into the block too far, one sleeve was in crooked, the sleeves were out of round, the cylinders were out of round, and so on.

Granted I could have gotten a puller from somewhere and changed them myself, I wanted to make sure it was done right. This means everything is within spec, no matter what measurement. This block was last worked on in 1973, and, not even 1,000 hours later it needed an overhaul. It was done pretty sloppy before we found out.

Nobody around here pulls them anymore. Its cheaper and faster with a good boring machine, plus the shops don't have to stock all the different pullers to work on all the engines out there.

I just wanted to know by my OP if anyone heard of doing it this way, as I haven't before. Like I said before, this is common practice of the shops around here, and even the Ford NH dealer. I'm now glad my block is still at that shop, instead of somewhere else just getting parts swapped.

Thank you for your concerns, but I trust professional ASE certified machinists over the weekend warrior.

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awhtx

11-16-2007 16:11:52




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 So go back and read your original post.... in reply to Jason Kreklow, 11-15-2007 08:54:20  
It ended with "Please help!". We offered help and now you're calling us a bunch of numb nuts and swearing that those machine shop guys are the smartest guys you ever ran into. What makes you think they're telling you the truth now? You've been told numerous times here that the Ford sleeves basically slide in and out of the block. Now your machine shop guys are telling you the sleeves were "pressed" too far into the block and that one of them was crooked?
You also state in paragraph one that the Ford dealer sends all of his blocks to this machine shop and then in paragraph five you state that even the Ford NH dealer does it this way (boring). So which is it- does the FNH do it in-house or do they send it out?
Sir, you need to learn some manners. You posted here seeking advice which was graciously offered and then you return and tell all of us we don't know a darn thing about pulling sleeves because your machine shop says so and they are ASE certified making them much smarter than any of us.

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RodInNS

11-15-2007 19:36:41




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-15-2007 08:54:20  
It's funny you even ask for anyone's opinion if we're all just a bunch of weekend warriors anyway...
That's not the case, but think what you like.

That engine, and many others like it from it's time were designed to be overhauled with a limited number of tools and done in frame where possible. Those sleeves are not hard to knock out without a puller. They're not pressed back in either. They should drop in after a good freeze.
Mabey the thing was buggered up by a half cocked bore job at some point in the past too... Those engines were designed as a dry sleeve engine so they could be rebuilt without machining, without major tooling, and basically without a lot of specialized knowledge. Most would ahve been done under circumstances that would be considered 'shade tree' today. There would ahve been a lot of dealer service departments that would have fallen into that category in the past too. Perhaps there still are. A newer parent bore engine like what is commonly used today would have to come apart for boring like you're doing, and that adds to the expense and the time requirement...

Another thing for you to ponder is this....
I've found that there tend to be two types off shops and tech's that you will find when you take your stuff in to them to get work done. There's the guys that will ALWAYS find something wrong. This was out of spec. That was worn out, etc. They will argue with you that black is indeed white when any simpleton with eyes can clearly see that it's black. I've dealt with a few of them.

The other type I find is the ones that don't even want to look at stuff. If they know that you know what you're doing, they don't want near it... Got to argue with them to do the simplest of things. If it's not their way, well it just won't work, and if you're not going in blind, well... you're just not their customer.

There's a few honest ones around, but I've found that they're a precious few.

Hope you fare out well with yours...

Rod

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Bob

11-16-2007 01:44:55




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 Re: Sleeve removal by boring out??? in reply to RodInNS, 11-15-2007 19:36:41  
Amen to that, Rod!



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gerard

11-13-2007 10:49:24




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
Having read the answers below, they may be accurate for your particular engine - but not all engines - especially Fords. Whilst I"ve never heard of boring liners to get them out, sometimes a block has to be bored to fit later type liners (ie larger dia / flange, or both).
It is not unusual to bore liners for oversize pistons either. Also, many liners need boring to suit the piston once fitted. You have a kit, already to size - the shop may not be aware of this. In fact, such kits are a "bodge" because 1) the liners have to be a fairly loose fit so they don"t close up once fitted, meaning poor heat transfer to water, and 2) the block bore will by now be out of round - meaning your new linered bore will be too. Those liners which are pressed in and then bored may be a pain, but are by far the best.

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TomTex

11-13-2007 06:28:00




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
As you have told below, pick up your engine quickly, ask if you owe them anything yet, and never go back. Post back and let us know when you have rescued the engine. Tom



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RodInNS

11-13-2007 05:36:56




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
They obviously don't understand how that engine is put together.... or if they do they're hosing you. Retreive your engine. NOW.
A cold chisel will split those sleaves to facilitate removal, or some guys like to run a light bead with a welder on the sleeve to contract it, then pull it out.
Wanting the bearing caps is straight up tho.... but probably more work than you want done to that engine.

Rod

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john_bud

11-13-2007 05:09:05




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
If they don't understand even the basics of the sleeves used by ford, they you do need to get the heck out - and quick!!

The nice thing about Ford sleeves is that you can easily get them out, slide in new ones and you're done. They are matched to the pistons in the kit.

jb



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john_bud

11-13-2007 05:08:53




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
If they don't understand even the basics of the sleeves used by ford, they you do need to get the heck out - and quick!!

The nice thing about Ford sleeves is that you can easily get them out, slide in new ones and you're done. They are matched to the pistons in the kit.

jb



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john_bud

11-13-2007 05:08:39




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
If they don't understand even the basics of the sleeves used by ford, they you do need to get the heck out - and quick!!

The nice thing about Ford sleeves is that you can easily get them out, slide in new ones and you're done. They are matched to the pistons in the kit.

jb



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Bendee

11-13-2007 04:38:39




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
This bloke is obviously looking for a wood duck,don't let it be you.Grab the motor and run.



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Dean

11-13-2007 03:19:36




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
Go back to the shop and pick up your block as quickly as possible.

Now find another maching shop.

Dean



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John Smith8N

11-12-2007 18:15:20




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
The machine shop guy is either clueless or crooked. I'd find a new shop.



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awhtx

11-12-2007 18:09:20




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 Re: Sleeve removal by boring out??? in reply to Jason Kreklow, 11-12-2007 17:30:34  
It sounds like you need to go get your engine and take it to a shop that knows what they're doing. Either that or the shop is trying to overcharge you because you didn't buy the parts through them. I once saw a sign in an auto repair shop that said "Do you take your ham and eggs to the restaurant and ask them to cook them for you? Then don't bring your parts here and ask us to install them for you."

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