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ENGINE REBUILD WITHOUT REMOVING CRANK

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BLINDHAWG

03-01-2008 20:29:44




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I have all the parts to install new sleeves, pistons and rings on "55 640. I hear that they can be installed without splitting the tractor.
Drop the oil pan, pull the head, etc. I have found that I have a slight knocking, more of a tapping coming from lower end of cyl #1.
Ideally, I should have the crank turned and install new journal and crank bearings. Is there any practical way around that? I"d rather not go thru splitting the engine to pull the crank out. When rod noises like this happen does the crank bearing surface neccesarily get out of round, or could it just be that the bearing insert is worn? Thanks!

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jdemaris

03-04-2008 12:09:20




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
Doing an "in-frame" can sometimes result with an engine lasting just as long as one pulled out.

Sometimes, pulling an engine out and sending to the machine shop can be a big waste of money.

Like anything, it depends on how good the mechanic is - and how thorough.

This talk about "in-frames" only lasting 1/2 as long is rediculous. I worked for three tractor dealerships back to the 1960s. With engine jobs done right - in-frame - or out-of-frame -they'd last 9000 - 10,000 engine hours if done right, used right and taken care of.

When you pull the pan, and pull the rod and main bearing caps - it depends on what you find. Sometimes the crank journals are unworn and as good a new. In that case, new bearings with proper clearance will hold up just as well as a new or reground crank.

You say you've got a knock - so it depends on where it's coming from. If it's a loose wrist-pin, broken piston, etc. - it can easily be changed. If you have a worn crank journal - then you DO have a sitution where you might be able to patch it up but it will NOT be as good as new. I've done many that way when required. Key is to try to get the crank-pin round and smooth and then use slightly undersized bearings. Many companies used to sell .001" and .002" undersize bearings, but that's getting rare.

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BLINDHAWG

03-02-2008 17:27:28




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
I am overwhelmed with the response to my questions!!!
Thanks to all for the excellent advice. I will study each and every responce.

Most likely, I'll split the ol'thing.

I appreciate you guys!

WORM REGARDS!!! BLINDHAWG



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ArleninOr

03-02-2008 13:09:37




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
Was always taught "If you can't do the job right, don't do it at all" Get the tractor split and take block and crank to machine shop. Better safe than sorry.



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john_bud

03-02-2008 06:50:02




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
What you are talking about has the technical name of an "in-frame rebuild". It's done all the time. There are tools to allow the bearing inserts to be rotated out and rotated in. You can't do the thrust bearing (I don't think...), but the rest are do-able. I'd probably just check the mains and do the rods as they wear more. If you have rod knock, you should rebush the small end of the rods and it would be smart to press in new rod bolts.

Either replace (prefered) or shim (washers behind the spring) the oil pump to get the pressure up. The nice thing about an in-frame is the lower cost and fast turn around time to do it. A long day and your done. Add time if you are doing the head too.

The bad thing, is that you are only going to get about 1/2 the extra service life that a full rebuild will give. But, you get what you pay for!

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RodInNS

03-02-2008 05:18:15




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
Fix it right the first time. Splitting a tractor is more a mental block than a real block...
A come along to the rafters will handlre the front axle and block if necessary. Otherwise an engine cherry picker or front end loader will work quite well too. For that matter the block can be man handled if you have a strong friend and strip it down to the crank first... Your choice there but I can just about guarntee you that it will be more work and more expense to try and rebuild that engine in place than it will be to split her and do it right.

BTW, it was the Ford Windsor engine that cured me of any notion of doing a patch up 'rebuild'. I've never seen ONE that responded well to that. You go through them from top to bottom and do them right or send the whole damn thing to the bone yard.

Rod

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Bendee

03-02-2008 04:37:30




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
I would go with "Ideally" otherwise it's half a job.Everything has had the same time operating. to me it's akin to putting a sole on one boot.



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Bruce Hopf

03-01-2008 21:10:49




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
Personaly, I would rather tear the engine down completly, do a complete thourogh job now, or pay later, when you have to do it all over again. I had a guy,bring a modle C Case here after he did a half a$$ed job of rebuilding it. Om tis tractor, you didn't have to pull the oilpan off the motor. The oil pump screen, pulled water, and grunge up into his new pistons and sleeves. After I drained the oil, took off one of the side pieces to access the piston and crankshaft, The grundg, and water mixed with oil was unreal. He wanted me to fix the tractor the same way as before. I told him if he want'ted a good job, it had to be tore down completely. If he wante'ted a job, like the last job, to take it back to where hr had it fixed before. I tore down the engine and fixed it the way it should have been done the first time. Its up to you. How much time do you want to spend, and how much money do you want to spend on this engine. Tear it down now and do it right the first time. Or wish you would have done it later, Choice is up to you. If it was me, I'd do it all now, when you have it this far.

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Jerry/MT

03-01-2008 20:59:11




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
Let me see if I have this right.You"re going to go through all the trouble of rebuilding the engine, you have a knock coming from the lower end of #1 cylinder and you"re asking for a pratical way around dealing with the knock?

I don"t know the specifics of your engine. If the problem is the #1 rod, you can remove the bearing cap and mic the rod journal and visually examine it.(You"ll have to remove the rods to get the piston"s out.) If it"s scored or mics out bad, you have two choices, pull the crank and get it fixed correctly. (You"ll more than likely have other problems on the crank that have not began to get audible.)Or, you can waste your time with the rest of the rebuild and fit a bearing on the bad journal and button her up. Than you can wait for a more damaging failure that will have you looking for rods and cranks and maybe a new block and your going to have to split the darn tractor anyway.

If you suspect the #1 main is bad, you may be able to pull the cap off of it and examine it. Someone else who has direct knowledge of your specific engine may be able to tell you how easy that is. You might be able to check all the mains one at a time.
That said, you"re making a big effort here why not do it correctly. Plan to examine all the main and rod journals at least and if they"re bad, split the tractor and do the complete job. IT"S ALWAYS CHEAPER TO DO IT RIGHT THE FIRST TIME! If $"s are the issue, save up and do the complete job later.

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trucker40

03-01-2008 20:57:18




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to BLINDHAWG, 03-01-2008 20:29:44  
You have to have proper clearances on your bearings.So the only thing to do is take the bearing out and look at it first,is it wore out?Has it turned inside the rod?Showing copper?Rough,turned blue,loose when bolted to the crank?Then you need to measure it,some of these experts here know what the measurements are,also you need to look at the back side of the bearing to see if its got 010,020,or 030 stamped on it.That tells you if its been turned,so that would mean your measurement of the journal with a micrometer could be less than stock,not necessarily bad,but smaller than stock.If its smooth,in range and you can put a new bearing of the correct undersize in if necessary,then plastigauge it and have the proper clearance,you can leave the crank in(plus you have to do this to the rest of the journals too).There is such a thing as a crankshaft grinder that can be done with the crank in a engine,I have seen it done long ago on a big truck.It costs and I dont know if they could even do it on a crank like that,but you may want to check into it. A real important thing to know is dont bang the surface of the crank any,no nicks or scratches,then you will have to pull it out if you put a nick in it or a scratch.If it has studs on the rod slide some gas line or they make guides that you can buy at a auto parts store just for that,after you pull the cap off.Main thing is dont gouge the bearing suface of the crank with the threads of the studs,a screwdriver,pry bar,anything.You have tobe careful with it,its easy to mess up.

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trucker40

03-01-2008 21:13:32




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 Re: ENGINE REBUILD WITHOUT REMOVING CRANK in reply to trucker40, 03-01-2008 20:57:18  
After I wrote all that,lots of things could make a knocking noise,but if its the crank and a rod,you may as well split it and get it turned or a new one.It kind of is a big deal,but its not as bad as you would think,and maybe you could get the block cleaned while you are at it,you dont want all that sludge in there with a new or turned crank anyway.Last time I tried to build a motor cheap in a 302 Ford it broke the shaft that turns the oil pump because some grit got in there and locked the oil pump.If you are going to all the trouble to put the overhaul kit in may as well do it clean.Grit and sludge are bad for motors,can knock out bearings and cranks.

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