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How do I calibrate my sprayer?

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Lance M

05-06-2002 04:58:55




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I've made a boom sprayer and now am tring to figure out how to use it right. In another post they mentioned calibrating your sprayer to see how many gallons per acre it uses. How do you do that?

Lance




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JWC

05-07-2002 09:40:01




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 Re: How do I calibrate my sprayer? in reply to Lance M, 05-06-2002 04:58:55  
The short version of all that has been said below is nozzle flow (gal/hr) X number of nozzles X effective coverage per nozzle (ft) X tractor speed(mi/hr) X (8.25 ft X 1 mi)/1 acre = gal/acre. In the old days many farmers picked an engine speed and gear and set the pressure on their sprayer them made the flow measurements and got the speed from the tachometer speed chart or from the stake and stopwatch method after that it is just plug in the numbers. You can use feet/min and multiply it times total spray width in feet and multiply it by 1 acre/43560 sq feet then divide your flow in gal/min by the coverage in acres/min for gal/acre. It all amounts to the same.

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JMS/MN

05-07-2002 21:26:14




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 Re: Re: How do I calibrate my sprayer? in reply to JWC, 05-07-2002 09:40:01  
The short version is go out and spray water on a given acreage at a constant speed and pressure, measure how many gallons it takes to refill, and compute how many gallons per acre you are spraying. Then mix the herbicide accordingly.



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JMS/MN

05-06-2002 22:02:02




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 Re: How do I calibrate my sprayer? in reply to Lance M, 05-06-2002 04:58:55  
You might be referring to the post I made regarding calibration- and thank you for caring enough about doing the job right! Farmers catch a lot of heat from city folks for misapplying herbicides. Calibration is simple. For example, one acre is 33 feet wide by 1/4 mile long, or one rod (16 1/2feet by 1/2 mile long). I use a sixty foot boom and cover 7.2 acres in one round (one mile) in a half-mile long field. If you make a twenty foot boom and drive one mile you will cover 2.4 acres. Your sprayer tank should have gallon markings on the tank, or you can measure how many gallons you put in it. Run the sprayer at the field speed you will use, at the pressure you will use, using just plain water, over a measured distance, for example, one-half mile. Common speed and pressure is 4-5 mph at 40 psi. Note how many gallons of water you sprayed out, or how many gallons it takes to refill to the original level. Divide the gallons by the acres covered and you will have your application rate per acre. Usually it will fall between 15 and 20 gallons of water per acre, for example if you use an 8003 nozzle. Other nozzles vary, some may run only 10 gallons per acre. It is important to maintain a constant speed and pressure to get accurate results. I carry a calculator in the tractor and monitor almost every load I mix- and I usually run 18 gallons of water, 40 psi at 2000 rpm, 5th gear with a JD 4240. Over the years the numbers are constant enough that I can mix the first batch each year according to those numbers and come extremely close. I always start in fields of known distance or acres, and go to the shorter, odd shaped fields after a few batches are run through, just to be able to check the calibration.

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Greg s

05-07-2002 08:44:29




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 Re: Re: How do I calibrate my sprayer? in reply to JMS/MN, 05-06-2002 22:02:02  
Another thing is to verify the speed of the tractor by going thru a known measured distance(two stakes placed at say 300') and timing how long it takes to go that distance. do the math and get your actual tractor speed as compared to the speedo reading on the tractor.



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JMS/MN

05-06-2002 22:01:28




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 Re: How do I calibrate my sprayer? in reply to Lance M, 05-06-2002 04:58:55  
You might be referring to the post I made regarding calibration- and thank you for caring enough about doing the job right! Farmers catch a lot of heat from city folks for misapplying herbicides. Calibration is simple. For example, one acre is 33 feet wide by 1/4 mile long, or one rod (16 1/2feet by 1/2 mile long). I use a sixty foot boom and cover 7.2 acres in one round (one mile) in a half-mile long field. If you make a twenty foot boom and drive one mile you will cover 2.4 acres. Your sprayer tank should have gallon markings on the tank, or you can measure how many gallons you put in it. Run the sprayer at the field speed you will use, at the pressure you will use, using just plain water, over a measured distance, for example, one-half mile. Common speed and pressure is 4-5 mph at 40 psi. Note how many gallons of water you sprayed out, or how many gallons it takes to refill to the original level. Divide the gallons by the acres covered and you will have your application rate per acre. Usually it will fall between 15 and 20 gallons of water per acre, for example if you use an 8003 nozzle. Other nozzles vary, some may run only 10 gallons per acre. It is important to maintain a constant speed and pressure to get accurate results. I carry a calculator in the tractor and monitor almost every load I mix- and I usually run 18 gallons of water, 40 psi at 2000 rpm, 5th gear with a JD 4240. Over the years the numbers are constant enough that I can mix the first batch each year according to those numbers and come extremely close. I always start in fields of known distance or acres, and go to the shorter, odd shaped fields after a few batches are run through, just to be avble to check the calibration.

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Josh

05-06-2002 12:15:11




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 Re: How do I calibrate my sprayer? in reply to Lance M, 05-06-2002 04:58:55  
There is a formula for it but I do not have it. Depending on the spacing of your nozzels you mark off a track so many feet long(according to the formula) and run the tractor at the rpm and gear you want to spray in. Measure the time it takes and then stop, let the tractor run in neutral at the same rpm with the sprayer spraying. Use a container that is marked in oz. (an old quart jar) and collect the spray from one nozzle for the same amount of time it took to run the track. The output in oz. will be the same as the output in gallons per acre in your preselected gear and rpm. The trick is the formula, becuase the track must be the right length for the oz. to equal the gallons per acre. If you are good at math you can figure the formula out. If you post the distance between your nozzles I can come up with the right track length for you. After you know how many gallons per acre your sprayer puts out, mix the amount of spray required for an acre (from booklet that comes with spray) in with that much water. One trick that I use sometimes is to mix a tablespoon or so of dish soap in each tank of spray becuase this breaks the molecular adhesion of the water resulting in a finer spray that covers better. All in all, spraying can be pretty tricky.

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