Hey guys, a while back I posted looking for info on my recently acquired 1967 Harley Davidson 2 cycle 3 Wheeler Golf Cart and Bob and others were quite helpful. Anyway, I installed a new jug, piston, (compression checks right on spec) rebuilt the Tillotson Carb, and new points and condensor and plug. It fired the plug with a bright blue great spark. (has fresh clean gas also) Yesterday I took the first wife (she dont like to be called that lol but its true) and our old dog Freckles and a cooler and eats on a long 8 or more mile oddessey over the rolling countryside near our farm to see the sights and road test the Harley. After a few miles and going up a long long long hill, she cut out, choking didnt help ANY and died. I pulled the plug and it had that nice warm gray color and looked great no wet gas or any black sooty coating. I didnt crank it to see if it fired, but should have (a farmer came by and we chatted). We sat about 10 mins and she started up and it pulled the next long steep hills okay only sputterd a time or 2 (still after she died, she didtn take her gas as well and didnt start as well as before the long journey). Then after about 4 more miles and just up hill from our farm she died (hadnt been any up hills for a while, choking didnt help) and we coasted back home. I then did check the spark and it wasnt firing the plug (it had been cranked a while so prob had some gas build up but it still didnt have any flat black sooty or any bad looking deposits). So I grabbed another plug and that one did fire BUT not near as good a spark as she had when we started out. Sooooo the coil is still the original and the in line regular looking generic automotive type filter is also the original but I blew it out with air thoroughlly and flushed and instaleld new rubber fuel lines. I have a generic wirign diagram and it doesnt appear to have any igniiton ballast so Im guessing the coil to be an internally ballasted 12 volt but havent checked its primary resistance yet. The carb is a Tillotson, one of those vacuum diaphram 2 cyle type with no bowl, just a vacuum operated needle valve and its gravity feed to it (via the in line filter) and had plenty of gas in the tank to flow even on steep hills. The manual called for an ounce per gallon of oil in the gas but later Harley recommend 1.5 oz/gal which is what I had using Mercury Quicksilver 2 cycle oil. She dont smoke bad or excess or nothing like that, but if cranked and wont start, it has that strong pungent rancid gas smell out the exhaust. I suspect maybe the coil fails when she heats up (points n plug and condensor are new) and since choke had no affect, I dont suspect the fuel filter but am gonna replace it anyway. Any you 2 cycle mechanics got any ideas other than the coil may be bad or any possible fuel or carb problems????? Im gonna replace the coil and filter and try her again and will probalby use (if working) an electronic Capacitor Discharge Ignition I have and a high energy coil and maybe a 0.050 plug gap and see how she does lol. God Bless Yall, thanks in advance for any comments. John T
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