36 A, When you say you had to move the timing mark way to the left to get it to trip right, Im not sure if you mean it wouldnt trip at all or wouldnt fire at the correct start timing??? Theres two different timing settings on that mag: (1) The initial start timing (rotating mag CCW to advance or CW to retard) and (2) The run time advance (lag angle) (set by rear stop ring location) (1) INITIAL START TIMING: When you loosen the mags mount bolts, the Initial Start Timing is set by rotating the Mag CCW to advance or CW to retard. You set it such that it snaps to fire the Left Plug just as the Left Hand Impulse timing mark on the Flywheel is at 3 O Clock in line with a flat mark on the tractors side (when Left piston is at TDC IFFFFF FFFF flywheel and crank and cam and governor are ALL in time). If it fires too soon before that, the flywheel can kick back but if too far after, she dont start as well. You can get it initially roughed in by first settign the mag as far retarted (CW) as possible, slowlyyyyy yy bring the flywheels LHI to 3 o clock at the flat mark and stop, and then slowlyyyyy yy rotate the mag advance CCW till it snaps and stop. Then fine tune it in by rotating the flywheel and listenign for the snap and fine tune/time the mag so the snap occurs just as LHI passes 3 O Clock. (2) RUN TIME ADVANCE (Lag Angle): The amount of spark advance when shes runing (over 250 RPM when spring wind n trip disabled) is determined by the mags rear coupler stop adjustment. Most are set where if the index mark is straight up center, that represents 12 1/2 degrees of run time advance and each mark represents another 5 degrees. Therefore, if you set it 2 1/2 marks to the left, the run time advance is 12 1/2 + 5 + 5 + 2 1/2 = 25 degrees of advance. HOWEVER, thats not exact, it also depends on your coupler (I think Duane Larson has data on coupler numbers and advance) and the amount of wear it has. The way to tell when shes firing at over 250 RPM (amount of run time advance) is to measure the flywheels outer circumference, divide that by 360 degrees to get inch units per degree, then mark the flywheel like at 15, 20, 25, 30 etc BTDC and use a timing light to see wheres shes actually firing. NOW TO YOUR QUESTIONS: Ifffff ff you set the mags initial start timing (rotate mag CCW or CW) so it snaps to fire the left plug just as the Flywheels LHI mark passes by the 3 0 Clock flat mark, that ought to be okay. HOWEVERRRRR RR If the flywheel or crank to cam or (most often the problem) the governor are not ALLLLL L in time, that can result in you not being able to rotate the mag to where it fires at TDC or it has to be way at one extreme end of the adjustment. CORRECT TIMING: If the flywheel is on the right crank splines and crank and cam are in time PLUS GOVERNOR GEAR IS IN TIME WITH CAM, when the Flywheels LHI is at 3 O Clock, Left Pistons at TDC, the open female drive cog in the governor shafts end (where mags male drive fits) should be flat horizontal fore and aft. If nottttt tt but all else is in time, the governors drive gear could be off a few teeth whereby the mags CW/CCW start timing setings need to be corrcted (if possible) so the mag snaps at TDC. Sooooo o, you may wanna check the governor gears timing (drive is horizontal fore n aft)before you proceed. If the mag isnt snapping or you had to mess with the coupler to make it do so, one problem is the trip dogs are stickign or dirty or corroded and are NOT coming out to catch so the spring winds up n trips. I usually clean them out with air and WD 40 etc., so they are clean n free and come out to catch and wind the spring as you rotate the coupler CCW facign it. TIMIGN SUMMARY: Then the run time advance is set initially to 2 1/2 marks to the left, then the mag is installed (into a correct timed governor) and the initial start timing is set so the mag snaps just as the LHI passes 3 O Clock, then a timing light can be used to verify actual run time advance. Finally that spitting you describe could be a stickign valve or its lash isnt set proper or the timings way off (set per the above), or other problems. To be safe, inspect the point gap for 0.015 and replace them if carboned up or burned or pitted or gray oxide coated. Use wire core NOT carbon core wires, inspect the lil outer cap for good contact with the rotor arm, inspect the inner cap and where the contactor makes good solid contact with the coils side output button/terminal, try fresh plugs (maybe the hotter side wire type like Autoliyte 3077 or equivalent), post back your findings, results and any questions, and take 2 aspirins and call me Monday at the office lol. Let us know, Good Luck n God Bless John T jmn50@msn.com
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