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John Deere Tractors Discussion Forum
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converting 2-6 volt batterys to 2-12 volts 4430

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Johnsdeere

10-17-2004 17:40:38




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It has been sugested that I might change the batterys on my 4430 from 2 6-volts wired to give me 12v too 2 12-volts wired for 12volts to give me faster cranking to help with cold weather starting. Has anyone done this? If so what difference did this make? I am aware of the rewiring of the battery cables. My 6 volts are new but I am having problems with starting not cranking in weather under 45 degrees. Thanks

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jdemaris

10-18-2004 19:24:29




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
I did not read through all the posts so some of what I'm saying will be redundant - but my dialup connection is slow tonight and I've run out of patience. I was a Deere mechanic since the 1960s and we changed over many such tractors from two sixes in series to two twelves in parallel. Regardless of what else you are told, volts are volts, amps are amps, and watts are watts. Volts time Amps = Watts. So, 10,000 watts of cranking power is 10,000 watts no matter what combination of volts times amps is used. The variables include other factors. Such as, six volt batteries in series need bigger cables and better connections BECAUSE low volts needs more amps to achieve the same wattage as high volts and lower amps. More simply said, two twelve volt batteries in parallel are less demanding on the cables and connections. As far as battery power, 6 or 12, it depends on the actual cranking power of the battery, not if it's a 6 or a 12. Installing el-cheapo 12s in place of high quality 6s would yield less power, and the converse will yield the opposite. Now with starters, there is no doubt the Delcos were/are not as good as some other starters. But . . . they are more than adequate as long as your tractor has NO hydrualic problems - and almost ALL Deere tractors with closed-center hydraulics DO. Some better starters, i.e. and e.g. the Nippo Denso, mask the problem - which is fine since many small internal hydraulic leakage problems affect nothing but starting. But, buy yourself a $3 manual hydraulic pump desroker and install it on your tractor, and you will probably see a world of difference in cold-weather starting. By the way, I live in a area that sees -35F. Cold weather starting was a BIG issue with the Deere we sold. Some of the 30 and 40 series ag. tractors started lousy at +45 F when brand new - and it had nothing to do with fuel injection or battery problems. Things got much better with the 50 series. Funny thing though, many of the older 2520s, 3020s, and 4020s were excellent cold weather starters as long as you could get them cranking at proper speed. My neighbor bought two brand new 4020s in 1969. One would start at 10 degrees F with no block heater or ether. The other would never start below 40 degrees F. And, these tractor were virtually identical twins. After many attempts to fix the bad starter, he got rid of it. Today, he still has the other. I've rebuilt it twice, and it's ready for it's third rebuild, but still starts great - but - it will not without the hydraulic pump destroker.

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guest

10-19-2004 04:26:50




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to jdemaris, 10-18-2004 19:24:29  
in reference to the hdy pump destroker,,i have a 4020 and upon starting, the hyd system does not operate for a few seconds. sounds like an automatic shut off to me, altho i know that isn`t the case. would i still need the pump destroker installed?? this is a syncrorange. or does this pertain to the 4020?



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jdemaris

10-19-2004 06:26:28




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to guest, 10-19-2004 04:26:50  
I doubt you have an automatic shutoff. They are expensive and rarely found on ag. tractors. We routinely installed them on forestry and industrial equipment that was often parked where there was no source of electricity and a block heater could not be used. Same machines often got automatic ether injection kits installed also. If you DO have an electric destroker, it should be obvious. There would be an electric coil/solenoid hooked to the control valve on the front of the hydraulic pump with wires going back to the starter solenoid. I have a Deere 300 industrial wheel tractor that has it. The automatic destroker kit is very expensive, and also requires removing the pump in order to install properly (the kits were over $200 back in the early 80s). With ag. tractors it was assumed a block heater COULD be used. The manual shut-off accomplishes the same thing - just requires turning the pump off by hand, then starting the tractor, and then once running, turning the pump back on. You can put the manual destroker in any closed-center piston pump - it's a five minute job. With the 4020, you need to know if the pump is original with American standard threads or a replacement pump that is likely to be metric. The plug you remove, and thusly replace with the manual destroker has to have the same threads. As far as not having hydraulics when first starting - that is common and can be caused by many types of wear and minor internal leakage. A perfectly working 4020 with NO internal leaks, should shut off the hydraulic pump when the starter cranks a few times - that because the pump reaches the standby pressure (which is pump shut off pressure) around 2100-2300 PSI. At this pressure, it should take little effort to rotate the pump. What happens is with older tractors, the pump never really shuts off, the starter has to work extra hard because it is pumping high pressure oil, and thus the starting/cranking problems. Sometimes just jiggling the steering wheel when cranking helps, but it all depends on what parts are worn or leaking. A worn stroke-control valve is very common and can cause very hard starting. Usally, when worn, the engine cranks slow and hard, and once started there are no hydraulics for a few seconds, then the valve starts to hammer and chatter, and then all comes to life. The valve can be changed without removing the pump - and sometimes it can be refaced and made to work well again instead of replacing. There are, of course, many other things that can cause similar problems, e.g. a dirty transmission pump suction screen, a worn selective hydraulic control valve, a worn steering valve, etc., &c.

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Ray

10-18-2004 13:45:19




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
Yes,2-12 volt battery"s will work fine,I"ve done this 15 years ago and have had no problems. I changed my 4440 over probably 10 years ago,with
the PS tranny it never wanted to start when cold.



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HTR

10-17-2004 22:47:39




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
Questions first, do you have a Delco starter? Are you sure your injection pump rack is going to start delivery, and the magnet is holding it there?

To get these tractors to start the Delco starter has got to go. They just will not crank the engine fast enough in cold weather. A Nippondenso 4 kw is much better, but a iskra 4 kw starter will spin it faster. The Iskra is cheaper also.

Disregarding all theory and fact about current delivery from two six in series or, two twelves parallel, from experience, two properly wired twelve volts will do the best job. The battery cables from the left battery positive to the starter solenoid, negative to the ground stud on the starter, (if you get an Iskra) or to the starter mounting bolt, for Nipondenso. From the right battery run the positive to the same stud on the solenoid, and the negative to the starter ground stud. The extra cables make the difference. I have seen the series six volt cables actually stiffen up and jump and down when trying to turn a cold engine, and a cold hydraulic pump. The Delco starter will not take this load.

If you don't get large amount of black smoke, for a few seconds, after it starts, the pump is not going into start delivery, and the pump needs repair. Also be sure the fuel is not draining back out of the pump.

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Johnsdeere

10-18-2004 20:31:13




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to HTR, 10-17-2004 22:47:39  
Ok help me out here. I dont know if it is going into start delivery. How do I check or is their a manual set on it, I have tried moving the throttle wide open and back to idle after it is off and still warm (might have been some help) It does not seem to be getting enough fuel at start up in my opinion. My pump does not look like any other pump I have seem, Mine is much longer and larger and my return fuel lines have rubber Tees off each cylinder with wire spring hose clamps. The 4430 Manual does not show these style. This is a replaced engine. Should I respond with my serial number on the block (my tag on the block is upside down also). Thanks you guys are lots of help.

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HTR

10-18-2004 22:09:41




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-18-2004 20:31:13  
If the serial plate is upside down, you probably have a combine engine in the tractor. Maybe a 7700 or late 6600. The combine engine uses KDEL injector nozzles, and has the return like you described. Both the 4430 and the combines used an inline bosch or nippondenso pump. During start the rack in the pump should go to wide open, and a small magnet in the pump hold it there. After start the magnet holds the rack wide open until the govenors reach enough RPMs to pull the rack away from the magnet. This produces a cloud of black smoke for a few seconds. If you are not getting this rev up, and the black smoke after start , the pump rack is not setting its self for start. Unless you have a very early engine, with a short cable on the linkage there is no way to set it manually.

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John T

10-17-2004 20:20:19




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
Johns, We all have to be sure to compare apples to apples here, and the only sure way to do that when configuring series or parallell battery combinations is to figure THE TOTAL STORED ENERGY, as a battery, regardless of voltage, is an energy storage device. Now, a single 12 volt battery MAY OR MAY NOT store as much energy as two sixes, it depends on the amp/hour rating and other quality n construction and types of the batterys, i.e. a heavy 12 WILL probably store more energy that two wimpy sixes, but two super heavy sixes WILL, likewise, probably store more energy than a wimpy 12 volt.

Next, if say a 6 volt battery is rated to deliver x amount of Cold Cranking Amps (CCA), if you place two in series, the CCA STAYS THE SAME, but now the combination can deliver those same amount of amps at TWICE THE VOLTAGE, therefore, they can deliver twice as much instantaneous power (Volts x Amps). However, as noted above, just cuz there are now 2 batterys versus one single dont necessarily mean theres more stored energy, remember, it all depends on the individual battery ratings, types, sizes, quality and technology.

That all being said, lead acid batterys store energy via lead n acid, and the heavier rated batteries have more of both. Thats similar to why if the combination of two sixes has more lead n acid then the single 12 (given all else equal) then in that case more lead n acid means more stored energy. If you notice, the higher rated batterys are physically heavier AND USUALLY BIGGER, as they indeed contain more lead n acid.

If the batterys were identical (the 6 or 12) in manufacture n quality n technology and type, the physical combination which is bigger and heavier will PROBALBY store more energy. Thats why if the two sixes completely fills the battery box they will store more energy than a 12 volt unit which is only half the size. The 12 volt battery has 6 cells (2.1 volts each) while the 6 volt has but 3, but the 12 can be thought of as two sixes in a single case. You could, however, take a 6 volt case the same size as a 12 with only 3 cells but each more lead n acid and you can see why two of those suckers will store more energy than a 12 of half the size !!

A more accurate comparison may be made if one knows the amp/hour battery rating like they used to label them. (Remember two sizes in series delivers the same rated amps but at twice the voltage). The amp/hour rating has to do with how many amps the battery can supply for how long before the voltage drops to a certain level, therefore, as it concerns volts x amps (power) over time, thats how much energy it can store n deliver, similar to how many watt (V x A) hours of energy you buy from the electric utility.

Sooooo ooooo it may be true that two sixes in series can crank her better or longer than a single 12 or the opposite may be true. IT DEPENDS ON THE BATTERY RATINGS. About the only thing I would dare to make a general statement on is if the batterys were of identical make n type n quality n technology, then whichever combination that has the more lead n acid n plates (i.e. size n weight) stores the most energy.

Sorry I cant give you any easy simple answer youre lookin for, but whichever combination that stores the most energy can deliver the most to the starter motor is the bottom line. You asked about two twelves in parallell, in that case it can deliver TWICE THE AMPS as a single 12 and at the same voltage, but energy concerns Volts x Amps (power) over time, so you have to be able to compute total stored energy (function of lead n acid) to know the amswer.

Great question n discussion

Good Luck n God Bless Yall

John T

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gusc

10-17-2004 19:34:22




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
Johns,
Two 12v batteries will give twice as much power as two 6v if they are the same physical size. The big thing for cranking is the number of plates in the battery. One big truck battery has about the same number of plates as two large auto batteries but is a bear to pick up, too much for me without help. Very expensive also. Big diesel trucks use two of these for starting because diesel compression ratios are so high, much higher than gas engines. I don't know the cid of the 4430 but if it is not more than 400ci two auto 12v will work great. Two auto batteries are easier to find and cheaper than either 6v or big truck batteries. 6v batteries also have very short warranty times, they are not a good idea or investment.

I can think of no reason that two 12v would give less cranking than two 6v??

Hook up the two 12v neg to neg and pos to pos. You still have 12v but you have doubled the amps available for starting.

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Gerald J.

10-17-2004 20:36:30




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to gusc, 10-17-2004 19:34:22  
Nope Not at all. Read John T's post. He's correct.

Gerald J.



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old

10-17-2004 18:36:37




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
If you have the room I'd just put in one big 12 volt battery, like the ones used in big trucks. 18 wheelers.



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twopop

10-17-2004 18:02:40




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to Johnsdeere, 10-17-2004 17:40:38  
it has been my experience that,two 6 volts will crank an engine faster than two 12 volts.the way i understand it is that 2-6volt 800 cca batteries wired in series will give you 1600 cca,2-12 volt 1000 cca batteries wired parallel will give you 1000 cca,but will supply the 1000cca twice as long as the 1600cca will last.



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Gerald J.

10-17-2004 20:48:16




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 Re: converting 2-6 volt batterys to 2-12 volts 443 in reply to twopop, 10-17-2004 18:02:40  
Two 6 volt 800 CCA batteries wired in series give only 800 CCA but at 12 volts instead of the 6 volts on one of those 6 volt batteries. Of course 800 CCA at 6 volts is a small battery. A good sized 6 volt battery should be more like 1600 CCA.

Two 800 CCA at 12 volt in parallel will give almost 1600 CCA just about the rating of a good 6 volt battery.

As Ol John T. says, (an electrical engineer, he does know) the difference between two 6 volt batteries in series or two 12 volt in parallel depends on how well each is made. A 12 volt battery is NOTHING MORE than two 6 volt batteries in series. Actually a 6 volt battery is 3 2 volt cells in series and a 12 volt battery is 6 2 volt cells in series. The voltage comes from the number of cells, and the current capacity comes from the effective area of the lead sponge in the plates. More plates and thicker plates means greater capacity. Lots of lead makes a high capacity battery, light weight makes a low capacity battery.

There's not enough difference between two 6 volt batteries in series and two 12 volt batteries in parallel if both sets of batteries FILL their battery boxes and are the best quality batteries to detect by cranking speed and for sure not enough to justify the cost of the different cables. Also a bad cell in one 12 volt battery will kill the other battery, while a bad cell in one of the two 6 volt batteries won't kill the other battery.

Another consideration, IF the battery cases are truly filled with plates is that in a 6 volt battery case there are only two dividers taking up space while there are 5 in a 12 volt case to there might be room for a bit more plate area in the 6 volt batteries for a bit greater cranking capacity.

Neither arrangement allows one to ignore keeping the battery posts and other battery circuit connections clean and from using the heaviest available battery cables.

Gerald J.

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'51 A

10-17-2004 19:11:05




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 correct! in reply to twopop, 10-17-2004 18:02:40  
If you switch to the two 12 volt batteries, you will be losing cranking power.



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