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John Deere Tractors Discussion Forum
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620 starter question

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John VB

01-07-2005 05:31:16




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Was trying to start my 620 the other morning. It was -8F out. Battery was fully charged as I just took it off the charger. It would only turn over slowly wahoo wahoo wahoo sound. No fire. Tried again the same. Again and it turned it over really fast (like it should) and it started right up. It died when I failed to manipulate the choke fast enough because of my big mittens. Tried to start it again and it turned over slowly again. I think I may need to overhaul the starter. Would this be a proper course of action? Does this entail just replacing the brushes? Is there anything else that could cause this problem? It runs great once started. Thanks.

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John VB

01-09-2005 09:43:02




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
I took the starter switch off and the post under it is badly pitted. I pulled the end of the starter off to check the brushes. How do you tell if your brushes need to be replaced? I have a couple of pics. How do you post them here? Do I need to put them somewhere else and post a link to them.



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Doug in IL

01-07-2005 18:17:18




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
The starter is dragging, I think. I have fixed several of these on 70's. In fact, I have one on my work bench now waiting for parts. The bushing in the nose piece is probably totally gone and the one in the center bushing plate is probably bad also. Usually the rear bushings don't wear near as much, but check it too. I don't think these starters have to physically drag much. I think if they get off electrical center very far, they begin to act like this. And the colder it is, the harder the starter trys to pull and the more it pushes the shaft off center. While you have it off for bushings, check the stud on top of the starter that the switch works against, if it is very worn, replace it along with the switch.

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John VB

01-07-2005 18:33:53




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 Re: 620 starter question in reply to Doug in IL, 01-07-2005 18:17:18  
Thanks for the reply. It may very well be dragging. It turns over, kind of stops, turns over, etc. There does seem to be quite a bit of play in the shaft. It may come down to an overhaul.



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thejdman01

01-07-2005 12:29:39




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
id check the connections quick first place to start. you dont realize how hard youll kick yourself after you spend money time outside rebuilding a starter to learn you had a bad 3 dollar battery cable



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John VB

01-07-2005 18:30:16




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 Re: 620 starter question in reply to thejdman01, 01-07-2005 12:29:39  
Good advice. That is what I am doing first.



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Clooney

01-07-2005 09:55:55




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  


John, you say,,

Quote:--“ It would only turn over slowly wahoo wahoo wahoo sound. No fire. Tried again the same”

--That is usually a sign of thick motor oil at the ambient temperature you were starting it at.. Even a good multi-weight will drag the starter speed down at –8°F.. Once the engine drags the starter down the current draw goes way up & that means very low voltage to the ignition coil so you get a “no start” along with the slow cranking.. That coil needs all it can get even with a by-pass starting system so low cranking speed pulls the coil below it’s spark producing threshold.

Quote:--“ (tried it) Again and it turned it over really fast (like it should) and it started right up”

--That is usually a sign of the engine firing just as soon as the starter starts cranking so the consecutive firing of the cylinders helps the starter to crank easier. Once they fire off just once & the starter speed increases there is plenty of spark to start it with.

Quote;--“ It died when I failed to manipulate the choke fast enough because of my big mittens. Tried to start it again and it turned over slowly again”..

--With the start & stall you probably didn’t fire on the first turn of the starter again so were back to the slow cranking again & therefore no spark to fire up with..

Judging on your slow/fast cranking & the –8°F ambient I would wait before judging the starter worn or defective..

A slow initial cranking could be normal at 8° below zero if your engine oil is thick, or your battery is slightly undersized for your tractor..

You might see how it acts at 30 & if ok then suspect a slightly small battery or thick engine oil..

You could also have a broken ignition by-pass wire between your starter & ignition resistor.

Clooney

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John VB

01-07-2005 10:29:43




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 Re: 620 starter question in reply to Clooney, 01-07-2005 09:55:55  
Thanks for the reply Clooney. I have 10w30 oil in the crankcase. The battery is fairly new with 900 cca. It does not turn over that great in warm weather either. Thanks for the explanation of weaker spark at slower cranking speeds. I surmised that something like that was happening.

The time it did start, it not only turned over much faster, but the starter had a little different sound. I will check all other alternatives before tearing into the starter. I would guess that the starter hasn't seen the light of day since 1957.

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Clooney

01-07-2005 11:45:48




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 Re: 620 starter question in reply to John VB, 01-07-2005 10:29:43  
John, If it’s slow even when warm you might have a starter starting to feel it’s age, or possibly a poor battery ground path (common if your tractor still uses the seat box for a ground).. On most of those later battery box ground tractors I move the chassis side of the ground cable down to a seat box bolt that holds the box to the rear housing (chase the threads in the rear housing with a tap & use a new bolt & star washer).. It seems that over the years those battery boxes develop a high resistance to the chassis & add high resistance to the ground path (worth looking at anyhow)..

You might also check the starter to casting bolts behind the flywheel as those have been known to work loose & cause starting problems also.

Clooney

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John VB

01-07-2005 18:28:08




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 Re: 620 starter question in reply to Clooney, 01-07-2005 11:45:48  
The battery is still grounded to the seat pedastal. Maybe time to change that. I did pull the starter out. Heavy bugger. Looks like it has a fairly new switch on it. At least it is very shiny. However, the connections leave a lot to be desired for good conductivity. Where the lead from the battery was connected to the switch, there was a bunch of grease and gunk between the lead ring and the flat copper piece connected to the switch. I cleaned them up and polished with emery cloth. What about using some dielectric grease on these contacts??

What is the purpose of the other wire connected to the switch? It was connected on the side of the switch and there was a bunch of rust all over that connection. I cleaned it up as well. I may put it back in and see how it works before I do anything else.

The throw-out mechanism is quite sticky. What type of oil should I use to lube it? Should probably be something fairly thin.

Thanks again.

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Clooney

01-07-2005 19:26:51




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 Re: 620 starter question in reply to John VB, 01-07-2005 18:28:08  
John, I wouldn’t put dielectric grease directly on any contacts as that could hinder the contact & promote arcing..

You ask,,,
Quote:--“ What is the purpose of the other wire connected to the switch? It was connected on the side of the switch and there was a bunch of rust all over that connection. I cleaned it up as well. I may put it back in and see how it works before I do anything else.”

--That is the starting By-Pass wire I referred to in the first post. The purpose of that wire is to by-pass the ignition resistor & run full battery voltage from the starter battery cable to the coil side of the ballast resistor.. It’s purpose is to raise the coil’s voltage to full battery during cranking only.. If that is/was corroded it could lower the coil’s cranking voltage & cause a no-start if/when the starter works hard & lowers system battery voltage.

Quote:--“ The throw-out mechanism is quite sticky. What type of oil should I use to lube it? Should probably be something fairly thin.”

--I used to use a good light weight motor oil but lately use a synthetic motor oil.. Any good motor oil should work.

If you have a good ignition system that gets enough voltage during cranking that tractor should start even if it cranks slowly.

Clooney

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John VB

01-07-2005 19:57:23




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 Re: 620 starter question in reply to Clooney , 01-07-2005 19:26:51  
Thanks a bunch Clooney!



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Mike M

01-07-2005 09:20:40




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
I would check out that starter. It's alot easier and cheaper to fix before they burn up from dragging. Then you will know what you got as it probabaly has not been off and checked out in awhile if at all.



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buickanddeere

01-07-2005 07:02:58




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
Theres a slight chance that the mechanical advance was stuck advanced due to dirty cold gummy lubricant. My estimate is the same as Ol John T's. That starter switch maybe getting tired. Poor contact will weaken the spark too.



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John T

01-07-2005 06:27:41




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 Re: 620 starter question in reply to John VB, 01-07-2005 05:31:16  
John, it could be the starter, but it may also be less serious. Heres a few things I would suspect PRIOR TO any major starter overhaul.

1) Remove, clean and wire brush, and reattach EACH N EVERY Battery and Starter and Ground cable connection. I use the felt washers under the battery terminal connections then spray them with that red anti corrosive spray.

2) You might wanna have that battery load tested at a battery shop just to be safe.

3) If she still acts the same despite all the above, it could be a faulty carboned up or burned starter switch ORRRRR RR a burned, pitted or worn down exterior starter motor post, as thats what the switch engages against. It would be necessary to remove the swith and inspect both it and the post under it for carbon or pitting. I have had some success on the post by cleaning and light filing and wire brushing to get it back down smooth n clean. Similarly, if the switch contact is badly burned or pitted or carboned up, it may need replaced. NOTE if it has the extra lil side terminal post get a similar switch cuz a wire from that post leads up to the coil or ballast used as the ballast by pass starting system.

4) Finally, if the battery,,,,, ,,cables n connections,,,,, ,,starter switch,,,,, ,,,and exterior starter post are ALLLLL LLLLL good,,,,, ,then it may need starter repair. That may be simply new brushes as you asked, but it could also have worn bushings/bearings or even a short in the armature. Often a simple clean up and a set of new brushes and re lube will get them going. However, I always clean or replace that exterior post and install a brand new switch if Im in there. NOTE: Remove a battery cable if youre down at the starter to avoid a major short when working.

Good Luck n God Bless, let us know what happens.

John T in Indiana

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John VB

01-08-2005 06:40:12




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 Re: 620 starter question in reply to John T, 01-07-2005 06:27:41  
John T, you said "a burned, pitted or worn down exterior starter motor post." Is this under the switch that is bolted to the side of the starter and depressed when the pedal is pushed down? The switch itself appears to be new, however, they didn't waste any time cleaning connections when they put it on. If the post is under this switch, I will pull it off and take a look.



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John Vb

01-08-2005 06:31:56




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 Re: 620 starter question in reply to John T, 01-07-2005 06:27:41  
John T, you said "or worn down exterior starter motor post, as thats what the switch engages against." Is this under the switch that is bolted to the starter? The external switch that is depressed with the starter pedal appears to be fairly new. However, they didn't waste any time cleaning connections when they put it on. If the starter motor post you are talking about is under the switch, I will pull it off and take a look.

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John VB

01-07-2005 08:57:12




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 Re: 620 starter question in reply to John T, 01-07-2005 06:27:41  
Thanks for the replies John T and Buick&Deere. The battery is fairly new. There is no corrosion. Both wires were put in new witht the battery. I will check other wire connections and the starter contacts to begin with. It was not turning over the greatest even this summer. I should have worked on it then as it was a whole lot warmer. But it started then... I will post back when I have some information.

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John T

01-07-2005 10:48:47




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 Re: 620 starter question in reply to John VB, 01-07-2005 08:57:12  
Youre welcome John n thanks for the updates. If it was slow even when warm and the cables n grounds n connections are all good, then its time to take a good look FIRST at the starter switch and exterior starter post under it, but if they are BOTH good, then it may be time to give the starter a rebuild. Be sure n get that ballast by pass circui n system all operating which improves the startign spark ESPECIALLY for cold weather starts.

John T

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