Disconnect the RETURN LINE from the injection pump's top cover (actually, side cover in this application)... (the cover that's held on with three screws). Then, unscrew the whole fitting out of the pump cover. Likely, you'll find the fitting clogged with chunks of black stuff that are the remnants of the pump governor's torsional dampner ring. Be safe, engine cold, fire extinguisher at hand, just in case. With the fitting still out, start the engine with a catch bucket beneath to catch the dribble of return fuel. If the debris in ths fitting was causing the problem, the engine should continue to run. (The Roosa pumps will shut down if operated against a clogged return system.) (If the fitting is clear, there could be a pinched line or other restriction in the return system between there and the tank.) If there is debris in the fitting, you can clean it out (carefull, there's a glass ball in the fitting), and reinstall the fitting and line. It should continue to run until such time as more stuff gets in the fitting and chokes it off again. If this is what's happening, a complete gasket and seal kit for the pump is less than $30.00, but a trip through a diesel shop will likely cost $300.00 to $800.00. If you have a guy around your area that's familiar with those pumps, and there's nothing else wrong with it, it only takes an hour or two with some basic tools to put the kit in, and the calibration will not be affected if he knows what he's doing. Whaever you do, don't operate it too long with the ring bad, because when the torsional ring is all gone (broke up in pieces), metal parts in the governor that are supposed to be spaced by that ring go metal on metal and start to wear, and filings are released into the guts of the pump.
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