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John Deere Tractors Discussion Forum
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322 Garden Tractor Wiring on Fire.

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2355DAVE

04-11-2006 17:33:31




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I have a 322 that the wires caught on fire between the alternator and the rectifer regulator
Both wires out of alternator are the same color,
so are the ones out of the regulator. I thought the insulation got rubbed off and it shorted out.
It held melted the wires together so bad I had to
just cut it out. My local dealer said to put some inline fuses to see which wire went where. It worked for about 3 hours and the battery light came on. It had melted the two fuse blocks together, but it did not blow the 30 amp fuse. HELP!

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John T

04-12-2006 04:38:33




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 Re: 322 Garden Tractor Wiring on Fire. in reply to 2355DAVE, 04-11-2006 17:33:31  
Dave, I have absolutely NO experience with that particular tractor. However, typical of those type charging systems is a series of Stator coil windings in which AC voltage is induced by the passing of a magnet on the flywheel (Rotor). The net 2 output wires of that formed alternator lead to the 2 input wires on the rectifier block and since AC is involved, polarity or wire color or connections of the alternator to the rectifier shouldnt make a difference.

A basic test to show if the sum of the alternators stator windings are good is to use an ohmmeter to see if ONE continuity exists in the windings and TWO if neither lead end is shorted to frame. If theres no continuity theres a problem or if either end shows short to ground theres a problem (could produce heat), otherwise theres a good chance the alternator is okay and especially if at RPM somewhere around 20 to 30 volts AC appears across the alternators windings. Then the rectifier block must produce pulsing DC voltage in the 13 and 14 volt range to charge the battery.

Heat can develop at bad wiring connections due to the formation of resistive carbon or heat may develop at arcing frame shorts etc.

Check the alternators continuity,,,,, for no alternator windings shorts to frame,,,,, ,,,,check all the connections,,,,, ,and let us know what happens.

Good Luck n God Bless

John T

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Bob

04-11-2006 18:11:12




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 Re: 322 Garden Tractor Wiring on Fire. in reply to 2355DAVE, 04-11-2006 17:33:31  
It is common for that connector to burn off. The wires between the alternator and the regulator are AC current (on that specific application), and it doesn't matter which way you connect them up.

Use good wire crimp connectors, or solder the connections.

The reason things got hot (since the fuses didn't blow) was that you had poor connections, either where you connected the fuseholders in, or in the fuseholders themselves.

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Bob

04-11-2006 18:04:57




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 Re: 322 Garden Tractor Wiring on Fire. in reply to 2355DAVE, 04-11-2006 17:33:31  
It is common for that connector to burn off. The wires between the alternator and the regulator are AC current (on that specific application), and it doesn't matter which way you connect them up.

Use good wire crimp connectors, or solder the connections.

The reason things got hot (since the fuses didn't blow) was that you had poor connections, either where you connected the fuseholders in, or in the fuseholders themselves.

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