Jim, Frank n Clooney pretty well have you covered below, so I will add a few more tips and additional opinions and troubleshooting. If she starts very very easy when pulled and then runs and idles and pulls fine, but is hard to hand start, the things I suspect in order are as follows: FIRST, IGNITION RELATED POSSIBLE CAUSES 1) The mag impulse spring is weak or it and the wind and trip assembly are not working at all. 2) When you rotate the flywheel, each 180 of crank rotation (unless its a gear reduction mag) you should hear a loud distinct SNAP when the mag fires. Do you????? ? If its only a faint dull clunk, the spring is windign and tripping at least, but maybe shes (the spring) weak causign a weak spark causign hard starting. 3) If she dont snap at all, the wind and trip is not working, even though she could still run fine. 4) If no snap, remove the mag and at its rear coupler, clean and blow out and light lube and WD 40 etc and make sure the trip dogs are coming out to engage. They have to come out to engage and wind the spring, or shes not gonna snap and fire at cranking speeds. 5) Now, if the trip dogs work and the spring winds and engages and makes a loud sharp snap, its time to check the starting spark. 6) Remove the plugs and have their wires attached and them up against the frame for a ground, and rotate the flywheel to insure BOTH plugs produce a visible blue and NOT a faint thin wimpy yellow spark. If a faint spark, inspect the points for proper gap and see that they are NOT gray oxide coated or burned or pitted, and if so, replace them and check the spark then and see if she hand starts better. Are the plugs in good shape, if not, replace them, maybe try Autolite 3077. 7) The wires should be wire core and NOT auto carbon suppressor types, and the cap and rotor must be clean and moisture free and contain no cracks or carbon traces. SECOND, OTHER POSSIBLE PROBLEMS 8) If the engine sets and the rings and/or cylinders are worn excessively and the oil seal at the rings drains away, at initial hand cranking she has low compression and vacuum and is hard to hand start. Remove the plugs and squirt oil in the holes and rotate her to oil the rings up and see if she starts better then??? Also, a dry and wet compression check or if she blue smokes out the stack or has excess crankcase blow by can indicate those type of hard to start problems. 9) You may want to remove the air intake and insure the choke butterfly plate is tight on its shaft and stays put relative to where you set it. SUMMARY, if she is not an oil burner, has no excess blow by, the choke works fine, but shes hard to hand start yet pull starts n runs fine, its a good candiate for either a weak mag spring (dull clunk versus a loud snap) but if not snappign at all, then a defective or stuck/corroded trip dog assembly at the rear of mag where she mates with the governor shaft. Good luck, God Bless, let us all know. Post back or e mail jmn50@msn.com any questions and we will all try our best to help you. John T
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