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Discussion Forum
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Mf 135 diesel liners

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Allan Mantler

12-03-2002 09:38:09




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I am changing the liners on a Perkins AD3-152.
Does anybody have any tricks or good idea's on how
to re&re the liners. thanks.




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mick

04-30-2004 00:32:21




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 Re: mf 135 diesel liners in reply to Allan Mantler, 12-03-2002 09:38:09  
jack or anyone could you help find a manual for a mf 135 ad3152 please regards aussie mick



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Jack in NB

12-03-2002 12:17:02




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 Re: mf 135 diesel liners in reply to Allan Mantler, 12-03-2002 09:38:09  
Hi Allan -

Have you a manual? we use the I&T shop manual, about $30 at the left of the board.

A puller is essential. You can make it - I can send you a pix of mine if it will help.

I run several fast LIGHT electric weld beads up the sides of the old sleeves to shrink them. Too heavy and the weld penetrates and fuses the sleeve to the block. (How do I know?)

If you're doing this with the crank in place, PROTECT the crank journals from splatter.

Then pull them - they may still come quite stiffly for the first half way.

Replacing - wipe the sleeves clean and put them in a deep freeze for a few hours to shrink them. Clean everything, remove any burrs from the hole, remove any carbon from the top groove,insert fast, push down as far as you can, and pull down tight with the puller. Hammering will break them. (How do I know?)

Hope this helps.

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David

12-05-2002 10:22:52




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 Re: Re: mf 135 diesel liners in reply to Jack in NB, 12-03-2002 12:17:02  
See posts titled Perkins D3.152 liners currently on page 4 of this forum. (D3.152 is industrial variant of AD3.152 engine fitted to 135s) Someone suggests running a gas torch up them to get them to shrink which is a possible alternative to welding.

I'd be interested in a picture of the puller as I think I may have two engines to do sometime. I saw one available commercially and the business end looked like a disc with a flange to bear on the bottom (or top)of the liner and was thinking I could make something similar. They are VERY brittle and thin and I don't think you could put a hammer near them without almost certain disaster.

Luckily I have an old block to experiment on. (or maybe unuckily, as I only have it because the machine had an engine blow-up!)

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