Nolan, Thanks for the kind words. From someone with thirty years of dirty hands in welding and metal stitching cast iron, I think that you understand quite well. The process is called metal stitching and has been around for over 70 years in one form or another and is quite well known in professional casting repair circles and by people who abandoned arc welding with ni-rod many years ago. You are absolutely right that there is a relationship to plugging with tapered cast iron pins but with one very big difference. Tapered pins induce a spreading force on the casting when tightened into the casting. Our patented CASTMASTER stitching pins and thread inserts do the opposite. The CASTMASTER threaded pins not only seal by installing them in an overlapping manner over the length of the crack but each pin adds strength back to the cracked area. Dave is right that there is a method of welding known as "stitch welding". It is attempted with minimal positive results on cast iron. However, metal stitching does not involve any heat or epoxies to join the cracked casting back together. Lord knows that cast iron has a bad rap for being difficult to repair. I went through an apprenticeship thirty years ago in the art of hot welding diesel cylinder heads, engine blocks, transmission cases, etc. Hot welding involves very high preheat temperatures to properly stress relieve and anneal the weld and weld affected area. I cut my teeth back then using the old tapered pins or plugs. It was very slow and difficult to make serious, structural repairs. I know that it's hard to believe that there is finally a sound solution to this very old problem, but the truth is there really is a new, easy to use solution. There are thousands of people who have made millions of successful repairs with our products. Like anything else, you have to see it to believe it. So, Dave, take a minute and go check out the web site: www.locknstitch.com and spend some time on the CASTMASTER (C Series) pages. It really does work. I hope this doesn't sound like a sales pitch beause I don't intend it that way. We have a special understanding of welding and stitching cast iron and we want to share it with anyone who cares to spend a few minutes. Check out the section on cast iron welding and you'll see my dirty hand prints all over it. Fact is, if the cast iron is at least 1/8" thick, and it's machinable (arc welding hardens the cast iron so hard that you can't drill it) and you can get to it with the tooling, it can be repaired. Thanks again for the kind words and for posting the link and for allowing me to intrude. Thanks very much, Gary J. Reed PS: I've repaired a lot of 8Ns myself.
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