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Hole in Manifold?
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8N - Interesting trouble shooting question

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Popster (MD)

01-12-2003 18:45:18




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I continue to troubleshoot my non starting front mount 8N. It started to lack power, carb settings appeared to not work properly, then hard to start, then just a few turns and died, then dead.

I've been meaning to go over tractor and do major tune up; looks like the time is now. Motor was rebuilt less than 150 hours ago, compression fine, etc.

I would note that the exhaust pipe (new approximately 4 years ago and still plated in most parts) burned through on the seam just below the manifold. I'm guessing this is unrelated to non-starting problem, but I am a newbie.

I went through tune up, gave it new copper wires, cap, rotor, .... etc. Got it back together today and have bright white blue sparkies.

When I replaced plugs I noted that #1 looked normal light tan, #2 lighter tan, #3 almost white, #4 like new white.

Has new screen in tank and tank was drained when screen installed, fuel bowl clean. Carb screens were clean. Fuel runs out of bottom of carb when the drain plug pulled.

Gave it a shot of ether in the carb and not even a pop.

I'm guessing it has a bad manifold. Just happen to have a replacement from Just 8N ready to go.

Any predictions before I pull manifold? I've been squirting the 4 bolts with Silikroil for over a week. Here's hoping!

It's too windy and cold to go fishing or oystering, so may as well cut firewood and get the 8N straight!

Many thanks.

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Popster (MD)

01-13-2003 17:33:07




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  
Thanks for all the help! Update: Went out today after work and took off the air inlet pipe to carb. Shot a good bit of ether (bought a new can) and got a pop and a sputter out of the old girl. I switched out the carb with a newly rebuilt one and she starts up. Not idling correctly, but it was great to hear it run. It won't idle down right now, but it was dark and cold.

The throat of the old carb was bright and clean; I wonder what is going on. Gas poured out the drain hole when I removed it, so the float must have been letting gas into the carb. Guess I'll find out when I rebuild/clean this one. It had not been on the tractor very long.

I plan on going over the linkage tomorrow. However, I'm first going to squirt some WD-40 around the intake to see if the rpms jump.

As I was look at the manifold bolts I noticed that the end bolts were larger than the middle two. Is this normal? It look like the middle two were 5/8 and the end two 11/16.

I'll update in a new post to let folks know how it turned out.

Again, thanks for the help.

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Rich,NJ

01-13-2003 06:57:30




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  
From here, it seems unlikely that a hole in the manifold would prevent starting. It would affect running, But the engine should start or at least Pop on ether. For an engine to run it needs four things; 1 Fuel, something's got to explode in there.
2 Compression, makes the fuel very,very explosive.
3 Spark or ignition. Lights the fire.
4 Timing, If it's not lighting the compressed fuel at exatcly the right time, It will backfire,but it won't run.

If I were working on this machine, I would say it's an ignition problem. Why, Because you momentarily solved any possible fuel problems with the ether. Ether is a great way to find out if your problem is fuel or ignition. Since it didn't pop on ether, It would seem to be an ignition problem. I know you checked it all out, but I'd go back over it again. Regards, Rich

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Mountainman

01-13-2003 00:25:47




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  
I think I would do a compression check (dry then wet and write down the results). The results should tell you if you have a ring or valve problem or a blown head gasket.

If the compression is low enough, even starting fluid won't get you going.

hth

Mountainman...CA



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Bill Priday

01-13-2003 04:01:38




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 Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Mountainman, 01-13-2003 00:25:47  
How low is too low on compression?

Thanks,

Bill 41 9N88110



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Rich,NJ

01-13-2003 10:55:11




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 Re: Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Bill Priday, 01-13-2003 04:01:38  
Mine ran with 35 lbs But not well and it was awful hard to start. Once it got going , it would run. Rich



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Ford Spec...

01-13-2003 04:14:39




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 Re: Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Bill Priday, 01-13-2003 04:01:38  
Is 90# minimum with no more than 10%-15% (I think) variance across the 4 cylinders, but I have seen many run OK with less...

Salmoneye



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Bob in NY

01-12-2003 19:26:01




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  

Don't even think of reusing the nuts off the manifold. They are designed to strip out before the studs, and 3 of the 4 on my 2N did. Bob in NY



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David - OR

01-12-2003 19:22:11




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  
The N manifold really doesn't have enough bolts securing it to the block. The #4 exhaust port is the worst; a poor seal here often leads to the hot gasses eroding the surface of the manifold, the block, or both. Once the surface is damaged, it is very difficult to hold the gasket, and the leaks start up again.

Since #3 and #4 share a common intake port, I suspect you have a poor gasket seal right at that port. It takes more than a hairline crack or minor leak to cause a "no start" problem this bad. The problem should be readily visible once you remove the manifold.

If everything looks good, you can make a pressure test jig for the N manifold fairly easily. Get some steel plates of any convenient thickness sufficient to cover the intake ports. You can use one long plate to cover both, or even a really long one to cover the exhaust ports as well. Get some gasket paper sufficient to cover the ports over (don't have to open up the port opening, just seal them). Either drill some holes in the plates where the normal bolts go, or use C-clamps or welder's Vise-Grips to clamp the metal plates and gasket material and thereby block the intake ports.

You can make up a similar plate for the carb flange. Drill a hole in it sufficient for the rubber tip of an air gun.

Immerse the whole works in a tub of water, pressurize the intake system through the hole in the carb flange plate, and see if there are any extraneous bubbles (especially due to hidden cracks through to the exhaust side).

I did this to prove conclusively that my leaned-out idle problems were NOT being caused by vacuum leaks from the intake manifold. They weren't.

If your problems happen only when the tractor gets hot, there is a slight possibility that you have a crack or bad gasket seal that opens only when the manifold gets hot. The pressure test I suggest might not find problems of that class. But my problem (and yours) exhibit themselves even when cold.

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Salmoneye

01-13-2003 03:43:22




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 Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to David - OR, 01-12-2003 19:22:11  
Um...

Forgive me if I am wrong or misunderstanding, but wouldn't your test only tell you if there was an external crack/vacuum leak?...These manifolds have been known to crack internally between the intake and exhaust sides...Worst when cold and can completely go away when hot due to the metal expansion and sealing of the crack...

Has been mentioned here more than a few times in the last few years...

Just a thought...

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David - OR

01-13-2003 07:14:07




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 Re: Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Salmoneye, 01-13-2003 03:43:22  
I ran the test because it was one of the few that could detect exactly the failure mode you describe. I pressurized the intake system, but did not seal up the exhaust outlet. Dunked the whole manifold under water. Any leak from intake to exhaust, even completely hidden and internal, must show up as air bubbles coming out of the exhaust outlet or exhaust ports.



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Ahhh!

01-13-2003 07:30:38




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 Re: Re: Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to David - OR, 01-13-2003 07:14:07  
Thanks!

I was picturing a plate across the entire manifold to engine mating surface...

Told ya I was mistaken ;-)

Excellent idea, by the way!

Salmoneye



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David - oR

01-13-2003 22:27:10




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 Re: Re: Re: Re: Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Ahhh!, 01-13-2003 07:30:38  
Actually, I did have a plate across the entire mating surface. Just happened to have a plate that size. But the exhaust outlet was open. So any intake to exhaust leak would bubble out the exhaust outlet.



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Patrick (NJ)

01-12-2003 19:02:36




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 Re: Hole in Manifold? - 8N - Interesting trouble shooting question in reply to Popster (MD), 01-12-2003 18:45:18  
Sounds like you have an electrical problem. If you gave her a shot of ether and got nary a pop....sounds like you are missing spark or compression. I'd check the spark plugs to make sure I was getting good spark and then do a compression check to make sure I had compression. You should be getting it to run with the ether.

Good luck.



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