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2N stud broke in the block help

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9n141

03-19-2003 16:26:25




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Stud broke @ the block mechanic drilled, heated & then used easy out- easy out broke!! Now what??Any & all help welcome. Thank you. BURT.




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maybe==bj/8n/mt

03-20-2003 05:23:52




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 Re: 2N stud broke in the block help in reply to 9n141, 03-19-2003 16:26:25  
Wish they would change that name from "easy out" to something appropriate. Anyhow, if you can get to the broken stud try welding a small nut to the stud--smaller than the stud and well centered; then weld a larger nut to that nut to put a wrench on. If you aren't a pretty good welder don't try this as you can surely make it worse this way.

Your mileage may vary



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Mountainman

03-20-2003 00:13:56




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 Re: 2N stud broke in the block help in reply to 9n141, 03-19-2003 16:26:25  
In the sixties I had a bolt broken off in the motor and found an old man who sharpened and repaired the blades used to cut sheet steel with. Some of those blades were 30' or longer. He used a laser of some sort to remove the bolt. Said it was the only time he worked on a car since he moved to the railroad dock shop - no way to drive in, it was set up for box car shipping. I talked to him for hours - a fascinating lesson in things mechanical.

I asked about such things at the local Auto Parts emporium (as Dell would call it!)that has a machine shop as part of the operation and they said that there is a local guy who does laser bolt removal. You might ask a local machine shop about this.

hth

N - joy.

Mountainman...CA

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Barnstormer

03-19-2003 18:15:27




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 Re: 2N stud broke in the block help in reply to 9n141, 03-19-2003 16:26:25  
First, I'll tell you that I am not a machinest. My son had a broken bolt in the thermostat cover on his Chevy Astro van. No room to drill. His father-in-law is a retired plumber and brought over his wire welder and a small torch for soldering copper pipes. He lightly heated the bolt and then dripped some bees wax on the broken bolt and let it cool. Then he welded a nut to the bolt through the center of the nut. After it cooled he was able to back the bolt out. The whole thing took about 20 minutes and most of that was "man talk".

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Rusty

03-19-2003 16:55:47




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 Re: 2N stud broke in the block help in reply to 9n141, 03-19-2003 16:26:25  
A tool and die shop with a tap burner may be able to help you. Or you can take it to a good machine shop. I worked in a tool and die shop for several years. We would always try an easy out using light pressure on broken bolt. But they are only good for bolts that are not really stuck. A good machinist can drill it out with a solid carbide bit in a mill.



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JohnIA

03-19-2003 16:47:31




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 Re: 2N stud broke in the block help in reply to 9n141, 03-19-2003 16:26:25  
Burt, I presume this is a manifold stud? Get a carbide bit and drill the easy out out. Then get you a bit just under the size of the stud and drill the stud out and retap. Or drill out and try a heli coil. Is it in a water Jacket????? ? John



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9n141

03-19-2003 17:00:29




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 Re: Re: 2N stud broke in the block help in reply to JohnIA, 03-19-2003 16:47:31  
Thanks for the reply, it is a head bolt (stud).BURT



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