A Vee belt pulley is specified for diameter and width of the belt that it takes. If you are having overheating problems due to belt slippage, it is not because the alternator pulley is wrong, but because the belt is wrong. The stock fan belt is a 5/8 inch wide belt. Stock GM alternator pulleys take a 1/2 inch wide belt. You must either change the alternator pulley to a 5/8 wide unit, or run the 5/8 inch wide belt "high" in the groove of the 1/2 inch wide pulley. One thing that some people try, that might well create this issue, is to use a 1/2 inch wide belt (to suit the alternator) on the 3 pulley system. This would ride too low on the crank and water pump pulleys, and that arrangement might well slip. Measure the width of the outside of your Vee belt. If it is 1/2 inch, there is merit to your "belt slippage" theory. If it is 5/8ths, and can be tensioned correctly by the alternator, it should spin the fan and water pump without trouble, even if the alternator pulley is "wrong". I did a home-brew conversion. My solution to this issue was to buy a "conversion pulley" for the use of a Delco alternator on a Ford Flathead V8. This costs $14.95 and takes the stock 5/8 wide 8N tractor fan belt. It's about the same diameter as the standard Delco pulley. I chose to design the alternator mounting arrangement to tuck the alternator in tight to the engine, but still accept the standard length belt. A competent "kit" vendor should have done the same.
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