Bummer, Have you called Pal...'er..a...your supplier to let him know of your problem? Did you get both halves of the instrument panel/steering housing or did you just need the upper? You should have the complete unit (upper and lower). I had my aluminum housing welded at work using aluminum rod of course. It was "v" 'ed out on both sides and welded on both sides. I only ground the lower side that mated to the lower steering housing. I left the top side as is for extra strength. The welder did a good job. I'm not a welder and I don't know how hard it is to weld cast. I guess one thing depends on the quality of material. I was wondering what would happen if you had an aluminum slug/plug, made out of aluminum sheet, the size of your hole. Weld the plug to the hole in the dash. Wonder what that'd look like? I'd hate to do more damage though. Get some advice from more experienced guys and go from there. I wouldn't hesitate to send it back and have that guy locate another one w/o the hole. Of course it could take you some time to get one. But he does have his connections. BTW, the ignition switch was located on the lower right side of the instrument panel for a short period of time according to an article in the "N-Newsletter". I have one of those dashes with that switch located there. Have fun! Keep the quest alive and don't give up. Tyman
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