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Ford 9N, 2N & 8N Discussion Forum
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why would a 12V resistor start smoking?

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arod

05-20-2005 10:13:33




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System was fine til I wired up some lights, now when I pull the stop/run switch, the resistor heats up waaay hot and starts smoking. why? what could cause this?




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DanL-Colorado

05-20-2005 12:21:33




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 Re: why would a 12V resistor start smoking? in reply to arod, 05-20-2005 10:13:33  
First of all, what do you mean by "pull the stop/run switch"? Does that mean the resistor is smoking when engine is running, or when it's shut down?

Also, is the resistor new?

It's normal for a new ballast resistor to smoke a bit for a while when it's new, when the engine is running. They get very hot, and oils from manufacturing and handling the thing will cause smoke until burned off. Make sure it's well ventilated, too, to allow it to cool.

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arod

05-20-2005 12:34:32




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 Re: why would a 12V resistor start smoking? in reply to DanL-Colorado, 05-20-2005 12:21:33  
"pulling out the stop/run switch" is just the method to give power to the ignition. It completes the iginition circuit much like putting a key in a car ignition.

Resistor smokes with engine OFF and the ignition ON. It heats up and starts smoking.

I did have the valve cover off to lash the valves the other day, and oil may have sprinkled onto the resistor when the engine was running.



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DanL-Colorado

05-20-2005 20:32:23




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 Re: why would a 12V resistor start smoking? in reply to arod, 05-20-2005 12:34:32  
OK. With your ignition switch ON, there will be current through the resistor and coil IF THE POINTS ARE CLOSED. Chances are pretty good that when you shut the tractor off, the points are closed, especially if your point gap is set less than nominal (they're closed more than they're open).

I still think it's normal. But you can test this by removing the distributor cap and placing a piece of paper in the points to make sure they're open. Then, check to see if the resistor is still getting hot.

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9NJoe

05-20-2005 11:54:24




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 Re: why would a 12V resistor start smoking? in reply to arod, 05-20-2005 10:13:33  
arod,

Without knowing what exactly you wired up, I am guessing but I suspect that when you shut down the engine, the gen / alt is not supplying light current and it comes through your ignition circuit. The added load of the lights is overloading the ignition balast resistor. Assuming normal tractor wiring, power for the light circuit should come from the battery, not the ignition circuit.

Joe

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souNdguy

05-20-2005 22:29:24




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 Re: why would a 12V resistor start smoking? in reply to 9NJoe, 05-20-2005 11:54:24  
Lamp power doesn't / shouldn't go thru the resistor. Also.. shouldn't go thru the switch either.. not made for it.

Soundguy



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arod

05-20-2005 12:02:49




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 Re: why would a 12V resistor start smoking? in reply to 9NJoe, 05-20-2005 11:54:24  
ok... Hmmm. So I should NOT wire up to the junction block where the ignition comes together behind the switched side of the ign switch.

Three wires exist on that junction to be exact:
1) wire from the alternator that reads "TO BAT"
2) wire supplying current to the ign switch
3) wire to the positive battery cable for charging

This is NOT the place to grab a 'hot' for accesories then?

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Dell (WA)

05-20-2005 13:00:27




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 Re: why would a 12V resistor start smoking? in reply to arod, 05-20-2005 12:02:49  
Arod..... ....the infamous ballast resistor"s "T" terminal block underneath yer ammeter is an "ideal" place to connect yer headlights. Use the bottom of the "T" which is where yer alternator"s BIG BATT CHG STUD output connects thru yer ammeter to charge yer battery and to provide power to your IGNITION switch. The other top 2-terminals are for yer "infamous ballast resistor" which is smoking BECAUSE you didn"t wire yer headlights to the BATTERY terminal of the "T" block. The ignition switch ON terminal connects to one side of yer ballast resistor at the ballast resistor and the ballast resistor output connects to yer ignition coil. NOT TO YER HEADLIGHTS!!!..... .....respectfully, Dell

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