This is actually what I found, very similiar to HOBOS instructions. Posted by Gary Harrison on July 13, 2001 at 17:57:11: via: or 216.118.9.215 In Reply to: 96 Grand Cherokee Loredo: AC leaks into floorboard! posted by Doug on July 13, 2001 at 15:21:22: There is a procedure for cleaning the drain from the passenger front seat. This is a condensation of the TSB repair procedure developed by Jeep to service the drain from inside the pax compartment w/o removing evaporator case. I have the procedure on Alldata CDROM but apparently there is no way to download to a file that I could send. Following is the procedure: 1) Pull the carpet on front pax side back to expose the circular duct at thebase of the firewall. 2) Drill a 1/4" hole in the center of the circular duct outlet. Water may run out when you drill this opening. 3) Run a coathanger wire or similar through the drilled hole, and down the tube to "rod" it out. Outlet is forward and slightly downward. 4) After clearing the drain, fashion a plug from some handy material. Parts store has various size rubber plugs. Hot melt glue might work.
This will not work if the blockage is above the 1/4" hole opened in the circular duct. This would indicate lots of debris/dirt in your evaporator case, and you'll have remove the case,... bad news. I spent 30-40 hours all told to disconnect all wiring, remove dash assembly, remove evaporator case, replace evaporator, replace dash, reattach all wiring. Nasty! Good Luck
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