Sarge..... ....resistors gitt HOT. burnie-burnie. And NEW resistors smoke because of the way they are made. Howsomevers; this doesn't address yer problem. Your 12-to-6 volt converting resistor should NOT gitt hott-enuff to melt yer thermo-plastic wiring insulation. Howsomevers, don't lay plastic insulation directly on-top or next to the HOT resistor because guess what? itt'll melt. (n.b..... .check the wiring of electric stoves, they use "fabric" insulation, (nomex, fiberglass, asbestos) because the heating elements, which are resistors, gitt HOT on purpose) Your description of running, then loosing sparkie power can be caused by loose points that close because of invisable thread wear of the SHORT #8-32x3/16" points screw. p/n: 355047-S7. $50c, (cheap) Wannna guess what happens to yer 12-to-6 volt resistor when the points slipp closed? YES, iff'n you continue to use yer OEM 6-volt squarecan ignition coil, you must use BOTH the OEM "infamous ballast resistor" AND the 12-to-6 volt converting resistor. OTHERWIZE you will MELT the squarecan ignition coils insulative tar and have weak sparkies..... ....Dell, yer self-appointed sparkie-meister and 12-volt advocate for the right reason
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