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Ford 9N, 2N & 8N Discussion Forum
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Semi OT: Dearborn FEL hydraulic control valve

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Anonym

05-09-2006 15:14:08




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Ok, this is a little off topic, but need some info. I understand hydraulics, but don't know too much about control valves. I've recenly picked up a Dearborn front end loader for my 8N (front hydraulic pump from camshaft) but it is missing the control valve.

I'm considering going ahead and grabbing a 2-way valve for it because they are common and about the same cost. What exactly should I look for in a control valve? Single spool w/ an open center? Any other options that I need/don't need in a valve? Anyone have any recommendations for a cheap replacement that will get the job done?

Thanks in advance!

Justin
in Indiana

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TheOldHokie

05-10-2006 15:41:05




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-09-2006 15:14:08  
Here's a couple of pics of the setup on my machine. They may help you visualize what I've been talking about. The first is the loader valve. The supply line from the pump comes in on the left side of the valve at that hex fitting and is barely visible. Note the QC on the right side - that's the PB port. The hose plugged into the QC simply goes to the 3pt valve IN port. When I want to use my log splitter I just uncouple that connection and plug the mating lines from the splitter into these two points. One socket and one plug on the splitter lines - GI proof - can't be reversed.

third party imageLink loading="auto" style="width:auto;height:auto">">Link

Also note there's a hose that goes forward and curls back towards the rear. That's the waste oil port from the valve. When one of the DA spools is operated the oil displaced from the actuated cylinder is returned to the sump via that line - not the PB port. It goes directly into the transmission sump through the filler. That's shown below.

third party image

Finally note the QC on the top of the top of the 3pt cylinder. When it's in use the return from the attached valve is connected to the return tee by removing the plug and connecting the return line. Ran out of QC's ;-) I've also installed two JIC test port fittings in those circuits to facilitate attachment of a pressure gauge when troubleshooting malfunctions or adjusting relief pressures.

And one last word of caution. When making connections to hydraulic ports be very careful to determine the type of thread the port uses.

Many valve ports are NOT NPT threads. They are often SAE straight pipe threads and require an SAE type adapter. If the valve or equipment is of "furrin" origin it may be one of the international "standards". For example that hydraulic outlet on the Kubota 3pt is BSPP (British Standard Parallel Pipe). You do recall the Brit's colonized much of Asia ;-) BSPP is not metric - its ENGLISH. That particular port thread is 3/8-19 as opposed to the SAE port standard of 3/8-18. GAWD!!! I work for the US govt in the international standards community and sometimes I wonder if the world wouldn't be better off if all the standards organizations around the world simply went out of business.

HTH,

TOH

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Anonym

05-11-2006 08:07:41




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 15:41:05  
Looks good! I've got some ideas together and am still waiting on the reply from Zane. I'll know a little more about what I'll be getting into (project-wise) after I pick up the loader Saturday morning. Thanks for the pics!

Justin



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Anonym

05-10-2006 05:46:41




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-09-2006 15:14:08  
Old, thanks for the correction! Not sure why I typed that. Anyway, it's a single-action lift w/ a trip bucket, so technically I'd only need a single spool valve. Is there any reason why I should consider a double spool valve now? I don't plan on upgrading the bucket to a hydraulic dump.

But, TOH got me thinking! I have a log splitter that I would love to be able to couple into my tractor's hydraulics, so should I go with a single spool valve with a "power beyond" sleeve? Would this allow me to couple in the splitter's hydraulics? I'm assuming a 5gpm valve is adequate for the loader's pump and would be able to operate the splitter. I'm sure this would be the easier route to getting the splitter up and running again without trying to get it's old motor running again.

And Big Dawg, can you help me understand the "float" option a little better? I always understood that with an open center, the hydraulics would hold wherever you let off on the valve. Is this not correct?

Thanks again for the replies and the help.

Justin

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TheOldHokie

05-10-2006 07:55:25




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 05:46:41  
Justin,

The float option usually works by moving the control lever to the full down position on a double acting lift cylinder. Instead of applying downward hydraulic pressure to the mechanism the cylinder acts like a gravity down single action cylinder. The implement lowers of it's own weight and usually rests on the ground without any additional down pressure. This is a nice feature for a double acting cylinder on a loader bucket for example when you are grading or pushing snow. The float position is usually signaled by a light detente in the lever action - you feel a slight snapping action as you go from full power down to float. It's only useful for double acting cylinders.

An open center valve simply allows the hydraulic fluid from the pump to pass through unrestricted when no power circuit (spool) is active. A closed center valve does not pass fluid in the neutral position and the pump will build to relief pressure and hold with the fluid returning to the sump via the relief valve.

The power beyond sleeve provides an open center valve with a passthru port to a down line valve. Even when the 1st valve is in the neutral position the PB port can deliver pressure to downline valves. On a loader tractor the loader control valve often gets power directly from the pump and feeds it to the 3pt control valve via the PB port. Both valves are capable of independent operation.

TOH

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Anonym

05-10-2006 08:03:38




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 07:55:25  
TOH,

Thanks for the input! After looking at different models, I think I'm going to need a Tandem 3-way (single spool) valve like this one:

>Link

It>Link looks like it will raise the lift when the lever is pulled, hold the lift in position in neutral, and release pressure when the lever is pushed. They even look to be convertable in case I ever decide to go with double acting cylinders. Does this sound right?

Would a valve like this accept a PB cylinder so that I could put a disconnect and tie in my woodsplitter's system?

Thanks again. Love the knowledge floating around here!

Justin

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TheOldHokie

05-10-2006 08:24:36




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 08:03:38  
I don't think that's convertible. It's open center so you can feed a downline valve from it but they won't operate independently. I really recommend you compare prices:

Your Prince Valve at Surplus Center

TOH



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Anonym

05-10-2006 08:28:44




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 08:24:36  
Well dang! I was just looking on the Surplus Store's site and didn't see that one. Sounds good!

So does this mean that I wouldn't be able to add a PB cylinder to this valve? Or just that I couldn't operate the log splitter unless the loader valve was in the neutral position?

Thanks again,
Justin



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TheOldHokie

05-10-2006 08:44:12




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 08:28:44  
In general you can gang open center valves ad nauseum but they shutoff all downline valves when actuated. Most valves hold their load(s) in the neutral position.

The definitive source on Prince valve data:

Prince Valve Catalog

TOH



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Anonym

05-10-2006 09:38:52




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 08:44:12  
Ok, somebody slap me silly and call me stupid if I'm wrong, but why couldn't you simply take a 4-way valve and plug the "B" port for use on a single action cylinder? Is this not recommended, or do they just charge you $10 more for a 1/2" plug? If I went this route, I could always unplug the "B" port down the road for use w/ a double action cylinder if I ever "upgraded".

Looks like the Prince RD5100 valve is the same as the RD2500 only with the power beyond capabilities.

Justin

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TheOldHokie

05-10-2006 10:46:12




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 09:38:52  
Brilliant! I think power has been restored and the light has come on ;-) I ran a Sauder loader with SA lift cylinders from a very expensive two spool Cross DA valve configured exatctly like that for a bit. When I dumped the loader I kept the valve - worth way more than the loader.

Food for thought #1. Why not pop for a second double acting spool now just in case somewhere down the line you need to control a second cylinder????? Those "stackable" units are very versatile in that regard but pricey. I realize budegetary issues often take precedence but a two spool DA valve with PB is pretty flexible.

Food for thought #2. You've got the major deficiency with the N hydraulic pump (low volume and "dead") licked with the loader pump. Why not plumb the tractor sump to the valve and feed the 3pt lift from the PB. Plumbing supplies - maybe $100. Live hydraulics - priceless.

Short term economies all too often wind up being additional expense in the longer term. But that's obviously up to you to evaluate.

TOH

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Anonym

05-10-2006 10:54:23




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 10:46:12  
Haha! Yea, I actually laughed out loud when I read that. Looks like I'm actially catching on to this hydraulic stuff!

So, let me get this straight, I can grab a valve w/ the "power beyond" feature and plumb it back into my tractor's hydraulics for "live" 3-pt hydraulics too? Wow, that would be awesome! I take it that the 3-pt hydraulics would still be controlled by the quadrant, or would I need a second spool on my valve for these controls?

On the same lines, what would be the cleanest plumbing? Would you go in through the access cover? Also, does this get plumbed directly into the hydraulic piston assembly (bypassing the belly pump)?

Sorry about all the questions. I'm pretty new at all this and have never even looked inside the belly to see what I'd even be getting into.

Thanks again. This is very helpful.
Justin

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TheOldHokie

05-10-2006 11:26:17




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 10:54:23  
Zane (of LiveThang fame) would be most knowledgeable on the matter of live hydraulic plumbing. I think it's just a matter of feeding the 3pt via the test port but I've never done it.

Here's a picture of the $9 test port adapter I just purchased for LoneStarJeff.

third party image

Here it is installed and capped on the tractor:

third party image

As for plumbing the sump I made this prototype banjo fitting just for giggles but have never tried to put it into service. I think it's gross overkill but at the time I was thinking about using it to wed a 5g external tank to the sump for additional capacity (10gpm pump):

third party image

And here it is installed (minus hose barb) on the sump:

third party image

I would think an elbow of suitable size installed in the drain plug would work just as well for most purposes. Probably want to put some sort of skid plate protection on it to avoid snagging it and ripping the plug/fitting out of the sump.

TOH

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Anonym

05-10-2006 11:45:24




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 11:26:17  
Absolutely brilliant! That might be easier than I thought. So all you do is pressurize the N's pump through the test port (still controlled by the quadrant lever) and have a return via some line from the sump. That's very doable - even on my limited knowledge/experience.

There are a few two-spool valves on ebay at the moment that offer PB. Might have to keep an eye on them to pick something usable up for cheap. I guess w/ a 2-spooler (having 2 PB ports), I could technically plumb the N's hydraulics AND the wood splitter off of the FEL. Man, this is great!

Justin

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TheOldHokie

05-10-2006 12:08:25




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 11:45:24  
Caution: I have not plumbed the 3pt on an N and I can only theorize on how it might work. Zane or someone with some hands-on experience could confirm or not. I think what I described will work but I have never tested it.

Also - a two spool valve only has one PB port. In my case on my loader tractor I put a quick coupler on the PB port of the loader valve. In normal operation it's connected to the feed to the 3pt valve. When I want to operate my log splitter I connect the OC valve on the splitter to the PB port via the coupler and the OC output of the splitter valve to the 3pt valve. So now it's Pump->Loader Valve->Splitter Valve->3pt Valve. When the splitter valve is actuated the 3pt valve is disabled. Given that I'm standing on the ground next to the splitter that's not an issue. About two years ago I purchased a rear outlet block for the tractor. It replaced the top cover on the 3pt cylinder and is also fitted with a QD couple. Now I just plug the splitter in there but it requires the 3pt valve be placed in the full up position (equivalent to chaining down the lift arms on an N) to obtain constant pressure. For real remote ports you need some kind of proportioning valve that splits the pump output into two independent power circuits. See the Prince catalog for examples. They to are availabel from the Surplus Center for a small fee. And of course, as the complexity of the supply lines increases so to does the complexity of the returns. In some jurisdictions you may need to obtain a plumbing permit ;-)

TOH

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Anonym

05-10-2006 12:31:35




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 12:08:25  
Sounds like I need to send Zane an email thang. ;) I'll probably drop the splitter option for now, but hook up a quick disconnect to the N's hydraulics in case I want to add something for a "quickie".

Thinking about the N's plumbing issues. . . if pressurizing through the test port does work, could you access the sump from the top by means of a hardline acting as a dip/suction tube? That would reduce the amount of risk you would have of ripping it off the bottom or snagging it on something. Just a thought.

Justin

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TheOldHokie

05-10-2006 13:17:24




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 12:31:35  
Seems like the splitter option is the easy one. Hook loader valve PB port to splitter IN and splitter OUT to hydraulic supply reservoir wherever that might be. QD socket on the PB port and QD plug on the reservoir return inlet. Any OC valve can be connected there. That's the setup on my loader right now although the reservoir return is actually through the 3pt valve's neutral circuit.

I toyed with the N top side plumbing idea for a bit for the very reasons you mention. You lose 4" or so of ground clearance in addition to the breakage problem. But there's a lot of topside mechanism in the way. Maybe a 90 degree pickup through an inspection port. I've never even taken one off so I have no idea what clearances are in there.

The N sump holds 5 gallons which limits your external pump to about 5GPM flow rate without risking overheating the oil. Rule of thumb is 1GPM/Gallon of reservoir capacity.

In my case a secondary issue was wedding an external reservoir. I wanted to mount it such that it was level with the reservoir in the tractor sump and use that big fitting to join the two. Connected at the bottom gravity would keep the fluid levels equal and the pump suction would pull from the external tank and return to the tractor sump.

TOH

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Anonym

05-10-2006 13:26:34




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to TheOldHokie, 05-10-2006 13:17:24  
Yea, I figured there would be a lot of topside mechanics involved, but as long as there was enough clearance to snake a 1/2" line, pre-bent around the mechanics, into the sump, I should be fine. I've emailed Zane to see what he thinks about the set-up.

The loader still has the original low capacity pump on the front, which should work fine on the tractor and loader reservoirs for now. A larger capacity pump would make me think a little harder about more storage, but aren't those pumps only rated about 5gpm anyway?

I might have to sneak a peak into the belly and see what issues I may have. Sounds like the best option would be to go through the side access plate or possibly the top cover. Both would be fairly easy to replace if you did a permanent modification and decided to ever go back.

The wheels keep turning!

Justin

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TheOldHokie

05-10-2006 15:49:15




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-10-2006 13:26:34  
Let me know what you learn from Zane. My email is open.

TOH



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BigDawg

05-09-2006 18:23:55




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-09-2006 15:14:08  
If you have, or you are considering, double acting lift cylinders, you should really think about getting a valve with "float". The "float" allows the loader to ride along with no pressure up or down. Works better for leveling ground.

My latest tractor was a 54 NAA that I converted to double acting cylinders with down pressure. Unfortunately I had to sell it. (sure miss the thing)

Doug



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TheOldHokie

05-09-2006 15:50:58




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-09-2006 15:14:08  
Here's a modestly priced 2 spool valve:

Surplus Center

I'd recommend you also get a power beyond sleeve ($20) for whatever valve you get. That will allow you to hook-up additional hydraulic outlets or power your three point from the front pump (live hydraulics).

TOH



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old

05-09-2006 15:32:33




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 Re: Semi OT: Dearborn FEL hydraulic control valve in reply to Anonym, 05-09-2006 15:14:08  
Well first off I have to correct something you said. The hyd pump runs off the crankshaft not the camshaft. Depending on the type of cylinders it has and if it has a hyd bucket or not will depend partly on what valve body you need. Me I would get one made for 2 way cylinders, open center. Most of them are set up so you can work both/either double or single acting cylinders just by how you hook it up and also by plugging a hole if useing a single acting cylinder.

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