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Ford 9N, 2N & 8N Discussion Forum
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Generator still not charging

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Scott1ky

04-15-2007 18:58:04




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Hey guys... I got my generator that I bought from ebay and my new voltage regulator installed, and put the smoke back in the system. It is a three terminal generator with three brushes, on a 1948 front mount distributor 8n. I can get the generator to motor on the bench really well. I do this by making a circuit between the field and ground terminals referring to the FO-4 manual. Then I connect jumper cables coming from my 6v battery with the positive cable going to the ground on the generator. The negative cable goes to the "arm" terminal on the backplate. It spins smoothy and at a decent speed, even though my battery is not fully charged.

Anyway I put the generator back on the tractor and start it up, and get no charge. I am hooking up my multimeter to the generator and get nothing and my ammeter is also showing nothing. I've taken this one apart and installed 3 brand new brushes, checked the wiring, cleaned the field coils and commutator. I've check continuity inside at as many places as I can think of. I tried to set polarity by momentarily arching the BAT and ARM terminals on the voltage regulator with screwdriver.

If the generator will motor, why will it not charge???? Any more ideas?? What else is left that I have not done or thought of?
Thanks,
Scott

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Dell (WA)

04-16-2007 08:38:47




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
Scott..... .yer charge problem is YELLOWING in my face. (grin) Its yer new squarecan voltage regulator. Not all squarecan voltage regulators regulate the same, even though they look the same. (squarecan is squarecan, right?)

Bettcha yer new voltage regulator is NOT CORRECT for yer genny. Bettcha yer voltage regulator is for "Type-B" genny circuit and you need the "Type-A" voltage regulator. The 8N-10505-C is type-A regulator. Type-B circuit is more common regulator but is WRONG for 3-wire 3rd-brush 8N genny..... ...Dell

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Scott1ky

04-16-2007 10:47:17




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 Re: Generator still not charging in reply to Dell (WA), 04-16-2007 08:38:47  
I guess the ebay guy must've had them mis matched on his 9n. The good news is: I have found a local shop that will test my generator for free. (of course I already know it will "motor" so hope they can do more of a test than that) If I know the generator is good at least I've narrowed it down to the voltage regulator.

Thanks,
Scott



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souNdguy

04-16-2007 07:34:54




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
Here's a test for you. Disconnect all wires from the genny.

Start tractor up. use a gator clip jumper wire and connect from armature to the battery connection on the VR

What does your ammeter on the tractor show. If it shows charge, adjust the 3rd brush up and see if you get more charge.

Now.. if this is an A circuit genny, you can ground the field tab and get a moment of super hi charge.. check that

If this works.. but doesn't with the vr.. I'd say you got the wrong vr.. or a bad one.

I've never had one of the 3rd brush units that also had the posts on the case in my hands to play with..

Soundguy

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Scott1ky

04-16-2007 07:38:57




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 Re: Generator still not charging in reply to souNdguy, 04-16-2007 07:34:54  
Hey Soundguy,

I"m confused - if you disconnect all wires from the generator, how is adjusting the third brush going to give you an increase in charge on the ammeter?
I can jump the arm and battery connections on the vr and get a spark but I didn"t have the tractor running when I did that.
Respectfully,
Scott



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souNdguy

04-16-2007 07:49:21




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 Re: Generator still not charging in reply to Scott1ky, 04-16-2007 07:38:57  
Connect from your gennies armature, over to the battery connection on the vr ?!?!?!

Soundguy



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Scott1ky

04-16-2007 08:06:46




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 Re: Generator still not charging in reply to souNdguy, 04-16-2007 07:49:21  
No need to throw yelling question marks at me. :) Here"s what you said:

"Start tractor up. use a gator clip jumper wire and connect from armature to the battery connection on the VR" There is a arm and battery connection ON THE VR it sounded like you meant to jump those two. No where did you say from the generator to the voltage regulator..See how I"d think that now? I knew you would..LOL thanks for the advice.

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souNdguy

04-16-2007 11:12:27




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 Re: Generator still not charging in reply to Scott1ky, 04-16-2007 08:06:46  
I thought that it was clear that since I said vr when i was talking about the 2nd connection ( bat ) . That and the context of a normal electrical circuit.. IE.. your ammeter wouldn't show anything if there was no connection from the genny.. etc.

Hmm... For future reference.. if punctuation marks are gonna bother you ..... perhaps you may want to skip my messages.

Soundguy



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ZANE

04-16-2007 05:20:06




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
I may be just showing my ignorance but I have always been under the assumption that a three brush generator has only a cut out??? Not a voltage regulator at all. The current from a three brush generator is adusted by moving the third movable brush??

Are you sure that generator has the three posts? Arm. Fld and Grd? Is one small post insulated from the generator housing?

Zane



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Scott1ky

04-16-2007 06:23:09




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 Re: Generator still not charging in reply to ZANE, 04-16-2007 05:20:06  
It does have three posts. The small one is not insulated from the case, and is the ground. The tractor came with a VR.. also the generator I bought off ebay is identical to the one I had and came with a new replacement VR.

Maybe I should ask the question this way: If the generator will motor on the bench, does that test in itself confirm that the generator is good? Does it indicate that my problem is somewhere else either in the wiring or the voltage regulator?
Thanks,
Scott

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ZANE

04-16-2007 18:54:57




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 Re: Generator still not charging in reply to Scott1ky, 04-16-2007 06:23:09  
I wrestled with a generator for days once and eventually put an alternator on the tractor and changed it to 12 volts. I always use the Gen wire for the hot wire when I put an alternator on one and just connect the Batt and Alt wires together on the old regulator which is no longer in the circuit except for the connecting the two wires together to form the hot wire from the alternator to the battery. After I did it the alternator wouldn't work either. I found that there was no current coming through the Gen wire. There was no continuity in the circuit. I started removing tape from the harness that someone had put on it before I bought the tractor and finally found that when the harness was assembled the Gen wire was just a dead end and did not continue on to the Gen lug of the regulator. When I put the wires together to complete the circuit the alternator started charging as it was supposed to. If I had confirmed continuity in the Gen wire from the generator to the regulator I'm sure the generator I took off would have worked fine. Live and learn!

Still nobody has told me how a three brush generator can be used with a voltage regulator???? I'm sure it must be original but it doesn't make sence to be since the three brush generators do not normally use a voltage regulator.

Zane

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Phil (NJ,Az,Sask)

04-16-2007 03:02:28




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
(quote)I can get the generator to motor on the bench really well. I do this by making a circuit between the field and ground terminals.(/quote)

You have a "A" type Generator but/and your regulator must also be "A" type. (That is the regulator field must provide a ground). The "B" type Regulator provides voltage.

Try to Motor on bench including the Regulator's field & Ground circuit. Do NOT connect the battery to the BATT or Armature terminal of the Regulator. Connect as you did, direct to the Generator Armature Terminal. (When you motor the Gen it will be "polarized", so get it right)

BTW if the regulator is a "B" type you will damage it if you ground the regulator Field Terminal. The "B" type regulator field terminal is Armature voltage

Hope this Helps,

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Scott1ky

04-15-2007 19:40:00




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
One other thing I thought was a little weird. If you turn the third brush screw down to "low" while motoring the generator, it speeds up. If you turn it up to "high" while motoring, it slows down. Seems like reverse logic doesn't it? Is that what it's supposed to do?



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Dunk

04-15-2007 19:22:24




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
Maybe a dumb question, but you did polarize it?



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Scott1ky

04-15-2007 19:25:50




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 Re: Generator still not charging in reply to Dunk , 04-15-2007 19:22:24  
I touched the battery input lead to the field terminal per the FO-4 manual and also touched a screwdriver between the BAT and ARM terminals on the voltage regulator.



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Dunk

04-15-2007 19:43:11




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 19:25:50  
I never could keep one working either.

My 6v, positive ground Chevy (undesirable) 1 wire, alternator has served me very well for over 20 years. (I keep my tractor out of the rain)



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Dell (WA)

04-15-2007 19:06:16




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 18:58:04  
Scott..... ..dunno, but I bettcha ya gotts the FLD and the GND wires swapped. change either end of harness that is convenient to work on. Of course, you could disconnect both ends of yer FLD & GND wire end and run CONTINUITY VERIFICATION test with ohm-meter. Amazingly, electrons don't know or care what color the wire insulation is, just so the field on the genny end is connected to the field on the squarecan voltregulator. Then REPOLARIZE AGAIN..... .Dell

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Scott1ky

04-15-2007 19:15:20




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 Re: Generator still not charging in reply to Dell (WA), 04-15-2007 19:06:16  
Dell that was my last mistake that fried my wires. I replaced the wiring today. I made sure this time that field went to field and ground went to ground terminal on the new VR. I ran continuity verificate between the wiring harness ends. I also ran continuity between field, ground, and arm. They all test continuous.

But I'm trying to test the output of the genny right at the genny, and nothing is coming out. Shouldn't it put out charge at the ARM terminal? If you touch one of your multimeter leads to GROUND, and the other to the ARM termmal AT the generator, should you not get +?amps charge?

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Phil (NJ, AZ, Sask)

04-17-2007 07:37:11




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 19:15:20  
[quote]Dell that was my last mistake that fried my wires. I replaced the wiring today. I made sure this time that field went to field and ground went to ground terminal on the new VR. [/quote]

I will try this one more time.... You have a class B regulator! IF you had the "right" regulator, which is class A, NO DAMAGE would happen when you cross wired the field & Ground.(it would just full field the GEn, MAX OutPut)

It is only on a Class B Regulator that you MUST
be careful with grounds...

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Dell (WA)

04-15-2007 20:11:02




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 Re: Generator still not charging in reply to Scott1ky, 04-15-2007 19:15:20  
Scott..... ..remember, we can only guess as good as you tell.

3-wire N-Ford genny theory 101. The genny output is regulated by a "vibrating" grounding contact INSIDE the squarecan voltage regulator to the FIELD genny barrel terminal. Longer the grounding contact, more charge output (ARM), the faster the vibs, less time to charge. (lower amps)

You want to check yer genny output? FULL-FIELD it by externally grounding the genny's 2-barrel terminals together with a jumper. Remember, one of the barrel termininals is GROUND already, the FIELD terminal is the insulated barrel terminal.

NOW WATCH YER AMP-METER for FULL CHARGE (about 11-amps) Yer genny backplate BATT terminal should read about 7-1/2 volts at the same time. Iff'n you don't gitt them readings, re-check yer wiring..... ...Dell

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A. Bohemian

04-15-2007 19:43:04




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 I May Have This Wrong... in reply to Scott1ky, 04-15-2007 19:15:20  
Quote: "If you touch one of your multimeter leads to GROUND, and the other to the ARM termmal AT the generator, should you not get +?amps charge?"

...but from your description quoted above I think you may be trying to measure current by connecting the meter in parallel.

Remember, an ammeter goes in series, a voltmeter in parallel.

Also remember, your ammeter on the dashboard can tell you if your generator/voltage regulator are working properly. It is all the meter you need to know the system is working properly; but it helps to have an external meter when one is trying to find a problem.

If the ammeter shows a ten-amp or so charge when the motor first fires, and if this drops to near zero after several minutes running, in all odds the system is working properly.

You can test your voltage regulator further by turning on your lights. You should see the meter jump back up to an approximate ten amp charge. Turn off the lights, and the meter should go back to near zero after a few seconds or so.

Keep us posted!

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