LBH, I have never been a fan of etch primers. I used one once a long time ago but became convinced back then that epoxy was a better choice. So I probably am not a good one to address your questions. However, I will comment, based on what I see in the tech sheet and msds. I really don't think that is a product to be brushed on. Etch primers usually are the consistency of water and are applied by spray with only a single coat. You do not want to use mulitple coats and want to maintain a low film build. The standard film thickness is typically 1/2 of what any normal film is. Since they contain an acid, usually some form of phosphoric acid, they generally are applied to bare metal only although I see that the tech sheet indicates a featheredged old paint is satisfactory. The tech sheet says you must use the activator-reducer with the base product. So your paint guy is all wet on that one. Neither the base product msds or the activator-reducer msds indicates the presence of any isocyanates. The activator-reducer is said to contain phosphoric acid which is understandable, even expected. None of the constituents are good to breathe, as is the case for just about all paint products. However the level of risk does not appear to justify supplied-air and I think a regular canister mask would be satisfactory. That is also stated in the msds. If I had to trust anybody with these mattters, I would much rather trust DuPont and PPG than Valspar. If you followed the recent threads on that issue concerning Valspar, you know why. Unlike the paint guy at your paint store, I'll most always come down on the side of epoxy over etch - but admit that is a personal preference and that etch primers are popular with many. The only things I would caution you about is not to use any other form of acid treatment (such as Picklex20, etc) either under or over the product. Don't use it over (or possibly even under) a plastic filler. You also need to think carefully about applying a topcoat directly to it. I have not seen a topcoat from anybody where an etch primer is recommended as an acceptable substrate. Usually it is recommended to apply either an epoxy primer or a surfacer over the etch primer before applying the topcoat. While they are called "primers", I think etch primers are considered more of a pretreatment for bare metal than an actual primer. Personally, I am a little nervous about any etch primer on castings but I don't have a defensible reason for that. If you are definitely going to brush something on castings, it is not clear to me why you would choose an etch primer to begin with. You should be able to brush an epoxy on just as easily. Since you likely would need to apply something over the etch anyway before topcoat and a surfacer is not needed or recommended on cast, I see no advantage to you at all in going the etch route. NASON has an epoxy primer that I am sure would be just fine for direct application to cast. You'd have to verify that the activator for does not contain any isos, but it is very unlikely that it does. I have not seen an epoxy yet that has isos in the activator/catalyst. Rod
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