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Looking for Help with Spray Gun Adjustments

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Paul_NJ

06-25-2004 21:04:48




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Could somebody help me out? I am a novice with painting and need to learn set-up technique. I am restoring a 51 Farmall Cub, and am having difficulty getting a good finish using a HVLP gun. (It is a Wagner 3 stage 6 psi pressure feed unit). Currently the problem is with the primer. I have been using an OMNI 2K primer/surfacer (MP182) and will eventually use OMNI urethane over it.

Today I primed the hood/tank unit. I've been stripping a part at a time. The problem I'm having is that while I'm getting good coverage, I'm getting a dry, almost sandy finish - rough and granular particularly on the sheet metal. Cast isn't as bad, maybe because it is rougher to begin with. Could there be a temperature influence? - today was hot - other times I have gotten a much smoother finish without any changes, but don't know why.

The directions call for 5:1 ratio between paint and hardener. I haven't been using any thinner. Should I be? How would I know how much? And I'm not sure what adjustments I should try to fix this problem. More/less air?, more/less paint?While I can sand down the primer now, I sure need better knowledge how to make the necessary adjustments before I actually try the top coat.

Any help would really be appreciated! Thanks

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CNKS

06-26-2004 14:12:54




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 Re: Looking for Help with Spray Gun Adjustments in reply to Paul_NJ, 06-25-2004 21:04:48  
I agree with Rod. But, I have "thinned" 182 with the same reducer that I use with the topcoat -- it does help some, but as Rod says it is probably more your gun adjustments and technique. Don't thin more than 5%. Meaning, to a quart of the finished product (946 ml), add 5% or 47 ml of reducer. Also the spec sheet for 182 will say something to the effect when using 182 on bare metal: Properly sanded AND etch primed steel. MUCH simpler to use 170 epoxy primer, which bonds to the metal much better. As Rod said, put the 182 over the epoxy on the sheet metal, you don't need 182 on the cast. What is a "Wagner 3 stage gun? --Is this an automotive unit? Or for painting houses, etc. The tip size (see P-sheet) for 182 is supposed to be 1.6-1.8 mm, my gun has a 1.5 as I consider 1.8 to be far too large. For most HVLP guns (don't know if this applies to yours or not), for a full pattern, with the gun empty: Turn the fluid control almost all the way out, pull the trigger, and turn in until resistance is felt, turn in 1/2 turn more. Fan pattern is set at about 1/4 turn in from wide open. You can, of course, set the pattern any width you want, as long as you keep the fluid and air in balance, but most guns operate best with a full pattern. The 6 psi is tip pressure, most are more like 10. The pressure is set at the INLET of the gun and is reduced to the correct psi in the gun. The gun should say what the inlet pressure is to achive the correct tip pressure -- probably in the neighborhood of 40-50 psi. That pressure is set with a gauge on the gun, by adjusting the regulator on the wall.

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Paul_NJ

06-26-2004 21:51:36




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 Re: Re: Looking for Help with Spray Gun Adjustment in reply to CNKS, 06-26-2004 14:12:54  
The HVLP unit I have is made by Wagner (Model 2600). It is supposedly multipurpose for wood and automotive finishes. It consists of a 3 stage turbine that is rated to put out 6 psi, and uses a pressure feed gun. I think I paid about $350-400 mail order a couple of years ago. While there are 5 nozzle/needle sets available (2 came with the gun), they are listed by number and not nozzle diameter so I've not been able to compare them to the paint spec sheets. Maybe I could find the closest number drill bit that will fit the orifice and then convert to millimeters. Sure would help in discussions like these.

I've seen line regulators that fit on the gun inlet - do you think it would help to put one on?

I stripped the sheet metal, cleaned with metal etch, primed with rattle can etch primer compatable with the 182, and then sprayed on the 182 after some body work. I used the can primer because I was only doing a part or two at a time and I wanted to protect the part, and didn't want to clean the gun each time. Next time I'll use the 170 epoxy but too late to switch now.

I'm more concerned with getting the right technique established before I get to the final painting stage. I'll try the set-up sequence you described.

Thanks

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Vic S.

07-03-2004 09:21:50




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 Re: Re: Re: Looking for Help with Spray Gun Adjust in reply to Paul_NJ, 06-26-2004 21:51:36  
I wasnt sure how to post a link in here, but I pasted the URL for a great explaination of the turbine gun you talk of here (wagner 2600) Basically this is the turbine blower type as opposed to the type of hvpl called a conversion gun that use your existing high pressure air compressor. Looks like the gun probably will work but you will need to read some posts from users (probably in the woodworking field) who seem to be the primary groups using the turbine blower guns rather that the auto finisher groups who tned to use the conversion guns. Ive seen the cheep version of these guns at harbor freight. Looks like the wagoner 2600 is one of the better units with rubber hose versus plasic and a few other benefits. As far as the pressure mentioned. These guns are listing the actual pressure into the gun but it cant be compared to a conversion gun inlet pressure because the conversion gun still has a little different operation inside for atomizing the paint. The conversion gun that most of us have is using 15-50 psi into the gun, then the gun reduces internally during the mixing process and ends up with output of about 6-10 psi nozzle pressure. This turbine gun (wagener 2600) uses already low pressure high volume input from the blower (compressor or turbine...your choice of words) which is why the hose is about 3/4 inch diameter. Ends up with nozzle pressure of around 2-6 psi. Overall the same effect. HVLP. Well if I botched up anything please dont hang me or hold me liable. Read this article at this URL. Just cut and paste it into your address box. It is a very informative article. Vic S. (1959 Massey Ferguson 50 owner)
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http://www.taunton.com/finewoodworking/pages/w00051.asp

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CNKS

06-27-2004 13:28:55




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 Re: Re: Re: Looking for Help with Spray Gun Adjust in reply to Paul_NJ, 06-26-2004 21:51:36  
To get in the neighborhood of the correct tip, 1.6 mm is about .063 in (1.6/25.4). A 1/16 inch drill bit converts to 0.0625 inches. Math was my weakest subject, so I hope I'm not overlooking something. The pressure should be measured at the gun inlet to account for pressure drop caused by the hose. Again the 6 psi is at the tip, you need to know the correct pressure at the inlet to get the correct tip pressure. I won't say your gun won't work, but some people increase the pressure of HVLP guns to get better atomization. Not much, maybe 3-5 lbs or so. 6 psi sounds awfully low to me, but I am not at all familiar with your gun.

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Rod (NH)

06-25-2004 23:02:48




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 Re: Looking for Help with Spray Gun Adjustments in reply to Paul_NJ, 06-25-2004 21:04:48  
Hi Paul,

I am not familiar with your gun and setup so I can't advise there. However, the MP182 is NOT intended by the manufacturer to be reduced (thinned). There is no material specified to use even if you wanted too. Here's the tech sheet for the 182. There are two different hardeners to use, depending on ambient temperature at time of painting. The MH165 is a fast hardener that is best used in mild and cooler temps and the MH166 is a slow hardener that would do better in warmer temps. There are no specific temps mentioned by the manufacturer but if it were me, I would use MH166 above 75 deg F and MH165 below that. If you are warmer than about 75 and are using the MH165, that could be your problem as it would tend to yield a dry spray. Other things that might cause a dry spray would be to much air for the fluid flow. If there is a way to change that relationship with your gun arrangement, I would try more fluid and less air. If you have interchangeable fluid tips and needles, try a larger combination. Also, too great a distance from the part could be another cause. Try staying no more than 6"-8" away from the surface. Too fast a movement could also be an issue. Try slowing down your speed. The mixture also has a 1 hour pot life so make sure you use it within an hour (at 70 deg) of mixing.

You might want to consider a straight primer like the MP170 epoxy as a better direct-to-metal primer for both the sheet metal and the cast. The 182 surfacer is better utilized as a surfacer only rather than a combination primer and surfacer. The cast generally doesn't need a surfacer at all and the sheet metal would be better served by using the 170 as the primer and the 182 on top as a surfacer, if needed.

I would also recommend practicing on a piece of scrap sheet metal until you get a better hang of things. It might well be worth the few dollars to actually buy a 3 or 4 ft square piece of sheet metal to practice on (in the vertical position). That's what I did when I first started. You should get your confidence up before you actually tackle your tractor parts.

third party image Rod

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Paul_NJ

06-26-2004 06:24:29




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 Re: Re: Looking for Help with Spray Gun Adjustment in reply to Rod (NH), 06-25-2004 23:02:48  
Hi Rod

I appreciate the information and suggestions. I'll try the slower (166) reducer - it was in the high 80's here in NJ yesterday. Seems to me that the days I got better surface were last fall and were cooler. I do have a larger tip set too so that will be another thing I'll try.

Next project I'll go with the epoxy primer (170)you recommended. The sheet metal practice sounds like a good idea, particularly till I get the combination right. Thanks

Paul

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