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Antique Tractor Paint and Bodywork

Primer vs Pirmer/surfacer

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MapleStone

08-03-2004 11:59:26




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OK, I asked a question last week for advice about using Dupont Centauri paint.

Well the weather and other forces prevented me from doing any sand blasting or painting but I did manage to pick up my supplies.

I asked the guy at the NAPA store about primer and he sold me primer-surfacer but I'm not sure that is what I want. Rod recommeded epoxy primer, and I know he seems to love the stuff but could someone explain the differences in primer to me.

What did I buy? (Primer/Surfacer)

What is epoxy primer?

Is there other primers?

What are there uses?

Thanks guys.

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Rod (NH)

08-03-2004 17:16:51




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 Re: Primer vs Pirmer/surfacer in reply to MapleStone, 08-03-2004 11:59:26  
Yup, I love that epoxy :o).

Anyway, here's my take on your question:

A primer is usually formulated for direct application to "properly prepared" bare metal to improve the adhesion of the topcoat. They are usually not intended to be sanded and are sometimes referred to as "nonsanding primers". They are applied in one or at most two coats and do not have significant filling abilities.

A surfacer is quite different. It is more heavily bodied than a pure primer and is intended to fill minor imperfections such as sandscratches. It is usually applied in several coats and is formulated for easy sanding. In fact it is intended to be sanded prior to topcoating. In many cases you will be sanding most of it off in preparation for the topcoat.

A primer-surfacer is used to indicate a product that is intended to perform both the functions of a primer and those of a surfacer. As far as I know, the term primer-surfacer is now used mostly for the acrylic lacquer products that were popular years ago before the advent of the two-part (or 2K) products.

Epoxy primer is a dedicated primer only that has excellent adhesion to bare metal. It is a two-part product that requires a catalyst. Fortunately there are no isocyanates in either the basic product or the required catalyst. This is unlike most other 2K products. It is not intended for sanding and sands hard compared with a surfacer. Unlike other primers and primer-surfacers, the epoxy is entirely waterproof. If you use a non-epoxy primer or primer surfacer w/o an epoxy base, I recommend topcoating as soon as possible, not exposing the primer or surfacer to rain.

The lacquer primer surfacers that I am familiar with are DuPont's 131S, "Fill-N-Sand" and PPG's OMNI MP181. If you read the tech sheets on these products you will notice a recommended substrate is "properly treated steel" for the 131S and "etch primed steel" for the MP181. For the 131S, DuPont defines "properly treated steel" as either etch-primed or treated with a two-step phosphoric acid prep. I don't know what specific primer-surfacer you have so it may not be one of these. In any event, get the tech sheet for it and see what, if any, pre-treatment is recommended for it to be used on bare metal. Epoxy can be used direct to clean and sanded steel w/o any additional treatment.

Since you are using supplied air and Centari w/hardener, then I think that an epoxy primer on cast and sheetmetal plus a 2K urethane surfacer on the sheetmetal (over the epoxy) is the best way to fly before topcoat -- any topcoat. Especially if it's a sandblasted surface. That's not to say that a lacquer primer-surfacer will not work if properly used. It will. It's just a little more finicky and won't be as good. However, it is cheaper and is about the only surfacer choice available for those w/o a fresh air respirator.

third party image Rod

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CNKS

08-03-2004 17:53:22




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 Re: Primer vs Pirmer/surfacer in reply to Rod (NH), 08-03-2004 17:16:51  
Rod, as to the 1K 181 and the 2K 182, the instructions for both say sanded AND etch primed steel. 181 is a "primer-surfacer" and 182 is a "surfacer". I have no intention of using either on bare metal, but why the difference in terminology? Apparantly because 181 will stick better to bare steel, thus the "primer" term? -- or some other reason? I have been told that the 2K surfacers are better than 1K because they shrink less. So if I don't have deep sanding scratches (I almost always do) is 181 as good as 182 over epoxy??

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Rod (NH)

08-03-2004 20:32:26




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 Re: Primer vs Pirmer/surfacer in reply to CNKS, 08-03-2004 17:53:22  
CN,

I think the terminology now is getting away from primer-surfacer as a dual purpose product and is more directed to dedicated primers and separate surfacers, at least for the better work. I see that the 1K MP181 is called a "primer-surfacer" and the 182 is simply referred to as a "urethane surfacer". As you say, both of these products require an etch-prime pre-treatment if the manufacturer recommendations are followed. The MP170 epoxy has no such special pre-treatment recommended, presumably due to the superior adhesion and corrosion resistance of the impermeable epoxy. From the standpoint of requiring a separate pre-treatment, I think the term primer-surfacer overstates the "primer" function of the product.

I haven't used the 181 much at all having since moved to the 182 exclusively. I have used the similar DuPont 131S 1K "primer-surfacer" quite a lot in years past. Before the advent of dedicated "etch-primers", the pre-treatment was always a two-step phosphoric acid treatment -- a messy, time consuming process to use, for the most part.

I consider the 182 (and really any 2K surfacer) to be superior to the older 1K products. There are a number of problems in using the lacquer primer surfacers. One is that they are getting harder to use because of VOC restrictions on the use of lacquer thinner. You'll notice that the tech sheet for the 181 indicates an MR reducer or MS250 "compliant solvent". When I purchased a gallon of 181 once, the local law required I also buy a gal of the MS250 at the same time, which I think is nothing more than acetone, an exempt solvent.

The use of the lacquer type surfacers or primer-surfacers also can be troubling. As a lacquer-based product they dry very fast. If the film is applied too dry, it can actually bridge over sandscratches. Unlike a 2K surfacer, the film can absorb solvents from a topcoat and swell and later shrink when it evaporates. When that happens, the bridged surfacer settles into the scratches and later shrinks as the solvent evaporates. This causes the sandscratches to show under the topcoat and spoils the gloss. Conversely, if the film is applied too wet (in the common practice of trying to "fill" a lot), the surface can skim over and appear to be dry but actually the solvent is continuing to evaporate and the film shrink. If it is sanded too soon and a topcoat applied before this evaporation and shrinkage is complete, the continued shrinkage will later also cause the sandscratches to show. This doesn't happen all the time but can be a source of problems if not enough attention is paid during application. The 182 uses no additional solvent for reducing and cures by chemical reaction of the ingredients. After the recommended dry time, the film is no longer affected by the solvents in the topcoat and is swell/shrink-free. At least relatively so. Check out the Martin Senour troubleshooting guide for an official description of the bridging effect, pictorial diagrams and a photo. Look under the "sandscratches" section. The file takes awhile to download but is well worth the wait. I've saved the whole thing to my harddisk for easy future reference. It's the best paint troubleshooting guide I have seen. Beats similar guides from PPG and DuPont.

A 2K surfacer will always be preferable to a lacquer type if the proper fresh air breathing equipment is available to safely use it. I don't think the 181 will stick any better, because of "primer" in it's name, to bare, untreated metal than the 182. If you have any sandscratches that need filling after the epoxy, I'd also forget the 181. It can be done but it is simply more risky than with the 182. And if you don't have sandscratches showing, you probably don't need a surfacer anyway. You'll have to make the judgement call of whether not having to bother with your fresh air system is worth a higher risk of problems using 181 instead of 182. I'd stick with the epoxy/182 combo.

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CNKS

08-04-2004 18:14:16




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 Re: Primer vs Pirmer/surfacer in reply to Rod (NH), 08-03-2004 20:32:26  
Thanks -- I really do not intend to use 181 -- I knew about it shrinking, just wanted a conformation. I did not fully understand the process, I did know about the bridging, just thought that it could continue to cure and shrink after the topcoat was applied. The topcoat just makes the process worse, by absorbing it's solvents. The only reason that I would use it is that it comes in both "red" and gray, 182 is only gray. On a red tractor, a scratch or chip shows the gray surfacer -- still not enough for me to want to use 181. One other thing: I believe you said you dry sanded surfacer? How soon do the iso's dissappear? Seems I usually paint in cool weather, and sometimes began wet sanding in an unventilated building -- I smell fumes when I sand, sometimes wear a mask, or if its not too cold, try to blow the fumes away from me. I am at least partially sensitized to darn near everything, due to my exposure to various organic compounds, mostly pesticides, during my career. I don't think I have gotten iso symptoms from sanding, just don't like the paint smell.

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Rod (NH)

08-04-2004 21:21:43




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 Re: Primer vs Pirmer/surfacer in reply to CNKS, 08-04-2004 18:14:16  
Yes, I dry sand the surfacer. I never could see any particular advantage to messy wet sanding except in a color sanding operation. On the surfacer, I first use 220 then finish off with 400. As far as I know there is no specific iso hazard at this point and all I use is simply a dust mask inside and nothing outside. I am under the impression that it is the unreacted isos that are the problem. I suppose there is an argument that while curing is likely still taking place when the sanding operation is being done, there is still some iso hazard from the resulting dust. I don't think I have ever read a discussion concerning this so I could be wrong about it. If you (or anyone) have any information, please advise. I haven't noticed any particular problem to date but do not want to plow ahead being ignorant of a legitimate safety concern. Certainly if there is an iso issue here I will reconsider the wet sanding.

I don't mean to be that down on the 181. It can be used if one is reasonably careful and understands the issues involved. It certainly is an acceptable substrate per the MTK tech sheet. I have used the equivalent DuPont 131S (light grey) in years past quite successfully under both hardened Centari and hardened Delstar acrylic enamels. I always liked to use a slower than normal lacquer thinner with it to avoid a dry spray and the bridging possibility. I also allowed a very liberal dry time between coats -- significantly more than recommended. I never once had a problem with it, perhaps because I took those precautions. I think there are problems in obtaining lacquer thinners of all speeds nowadays due to VOC emission rules -- not sure since I haven't tried to buy any recently. Acetone (an exempt solvent) seems to be used more and that is a fairly fast evaporator, as I recall. In any event, since I have moved to the 182, I think it is superior and less likely to be so "finicky".

My 182 is a light tan. Are you sure your chip is not going down to the grey MP170? You can tint the 182 with your red MTK to minimize the appearance after scratches. It might help a little but not if you go down to the epoxy. You can also get a red oxide epoxy (PPG DP74LF) -- great stuff -- but it likely will be about three times the cost of the MP170. I didn't know the 181 came in red. The stuff I have is a dark grey. Darker than the MP170. DuPont used to make a red oxide lacquer "primer-surfacer" way back when, but I doubt they make it anymore. I got rid of almost a gallon of it last fall in a very rare clean-up action :o). It was at least 35 years old. Perhaps Martin Senour markets a red oxide 2K surfacer. I am not familiar enough with their line(s) to know.

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CNKS

08-05-2004 18:42:55




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 Re: Primer vs Pirmer/surfacer in reply to Rod (NH), 08-04-2004 21:21:43  
Checked the P-Sheet on 181 -- it doesn't list color. Since I had never used it I assumed it was red since the same spec sheet lists MP281 as light gray, but obviously it is dark gray as you say. As to 182, it is a darker shade than 170, perhaps I was seeing 170. Seems most of the scratches (not many anyway) have been on the cast, since I am very careful with the tin, since touch-ups show more on the smooth surface. I have tinted 182, mostly to see if I was sanding down to the untinted color, sort of like a guide coat. Actually, I like the contrast in color over the epoxy or surfacer, because I can see if I am getting good coverage.

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