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Antique Tractor Paint and Bodywork

concern about supplied air mask

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seth

08-05-2004 20:01:31




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I spray most all of my paint outside. While I am concerned about ISO's, I can not see why the air pump would not pick up the ISO's when the wind shifts(the wind changes direction every five minute here too). Most supplied air mask have at max fifty foot of hose. I have seen paint fumes travel well more than 50 ft.

Now 3-M makes a mask that they say is good for ISO's(have called and talked the company). It whould seem safer to me to used a cartrige that I know filters out ISO's than risking having a pump push ISO's to me! Even if I did pick trace amounts around the edges of the mask.Any thoughts?

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Butch

08-09-2004 06:43:07




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 Re: concern about supplied air mask in reply to seth, 08-05-2004 20:01:31  
If the mask works as they say, AND you maintain it, you would of course be better off with a mask than breathing ISOs through a fresh air system. My questions to the supplier would be; how does a person know when its capacity to absorb is used up? How much are replacement cartridges? And important questions you need to ask yourself. Will you keep extra cartridges on hand? Will you replace them as required? Will you store the mask and cartridges in a manner that protects the filtering abilities? If you are honest with yourself and you can be organized to the point of keeping a record of exposed hours for to the mask and keep fresh replacement cartridges on hand then go for it. There is no reason to think the mask wont work as they say. There are serious liability issues for them if it doesn’t. Myself, being the non-organized type, I would buy enough hose to put my fresh air fan unit on the neighbors place instead of relying on keeping a mask in good operating order. Please don’t join the "little bit cant hurt" crowd, you have a lifetime to regret it if you are one of those who has zero tolerance for ISOs

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Red Dave

08-10-2004 08:09:15




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 Re: concern about supplied air mask in reply to Butch, 08-09-2004 06:43:07  
You can ask the supplier until you are blue in the face how long the cartridge will last , but any answer he gives you other than "I don't know" is based on ignorance or lies. Would he be the first salesman to tell you something you want to hear just to make a sale?
Determining cartridge life for any air-purifying cartridge is difficult even for those of us who do it professionally. Your supplier cannot possibly know the concentration of the contaminants in your paint booth. Therefore they can't give you an answer that you can bet your lungs on.
Concentrations must be determined by air sampling and laboratory analysis. This takes somebody who knows what they are doing, has the proper equipment, and is familiar with the specific chemical to take air samples and send them to a lab for analysis. If conditions in the paint booth change, even a little bit, it must all be done again to determine the new levels.
This is a difficult and frustrating process, but it's the only way to be accurate.
If you don't determine the contaminate level, you can't make an intelligent choice of respirator and cartridge, much less determine how long a cartridge will last.
It seems to me that supplied air would be a lot easier, cheaper, and safer in the long run.

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CNKS

08-09-2004 18:13:22




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 Re: concern about supplied air mask in reply to Butch, 08-09-2004 06:43:07  
I know of no suppliers who recommend a charcoal mask for iso's -- by suppliers I mean the manufacturers, not the local dough brains who sell them. Gempler's catalog specifically states "not for isos".



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seth

08-09-2004 18:56:17




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 Re: concern about supplied air mask in reply to CNKS, 08-09-2004 18:13:22  
I have caled 3-M directly(call and ask them @ 1-888-364-3577 or look at the following link). One of the cartriges they make is able to be used for ISO's. I dought that they would label a cartridge for ISO's if it did not work, considering how much companies worry about liability. They do say that you have to set up a change out schedule based on concentrations to satisfy OSHA requirements.

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CNKS

08-10-2004 18:22:46




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 Re: concern about supplied air mask in reply to seth, 08-09-2004 18:56:17  
Apparantly need a password to view the link. Changeout schedule or not, "approved" or not, the mask has to fit perfectly. Rod's comment about downdraft booths is correct -- I don't believe that even OSHA REQUIRES a supplied air system, just that the concentration has to be below a certain level. There is no practical way for a hobby painter to determine that level. The only way to be assured that you are below the lower limit is to use a supplied air system.

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Rod (NH)

08-09-2004 21:56:51




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 Re: concern about supplied air mask in reply to seth, 08-09-2004 18:56:17  
Hi Seth,

That link is interesting but I think you should review what 3M actually recommends in writing. Check out the "respirator guide" on their website (I seem to be unable to link to it directly at this time and I can't even get back to the link you provided - ???). They do cover at least one of the isocyanates common in paint (HDI). It indicates that an organic vapor cartridge is only recommended if the actual concentration does not exceed 10 times the occupational exposure limit. It also presumes that the respirator has been properly fit tested. Furthermore, a particulate prefilter must be used and the change schedule is totally up in the air -- at least as far as most individuals are concerned. Individuals also have no practical way to measure and monitor concentration levels, which can be highly variable. Don't forget that most people who paint at home do not have professional downdraft spray booths where the ventilation system keeps much of the overspray and vapors out of the painter's breathing zone anyway. Like you, I do all my painting outside. I once painted a snowplow where the curvature of the plow focused and directed a huge amount of overspray directly into my face. So much so that I could not see the paint being applied at times. I have never had a problem over many years of using my supplied air outfit with 50 ft of hose. I locate the compressor (portable) around the side of the house, safely out of the way of any vapors being carried by local breezes.

It is also interesting to note that in their guide, 3M indicates that a full facepiece supplied air respirator has a protection factor that is 20 times greater than a full facepiece air purifying respirator. That's their own analysis. Considering the unknowns with an individual using an air purifying respirator (APR) for isocyanates at home, I think it's a no-brainer that supplied air is the only way to fly, despite any recommendation from 3M that is accompanied by fine print and hard-to-define qualifications. Words are cheap. It's what they put in writing that is more telling. I see no evidence on the 3M website that they actually label any specific cartridge as "recommended for isocyanates". l doubt they will, simply because there is much more to it than the cartridge itself. In any event, for individuals not covered by regulatory agencies or local laws, it is a personal choice that has to be made -- hopefully while considering available evidence. I think the available evidence is overwhelmingly against the APR whenever isocyanates are involved.

third party image Rod

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Rod (NH)

08-09-2004 22:20:07




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 Re: concern about supplied air mask in reply to Rod (NH), 08-09-2004 21:56:51  
Here's a link that might work for the 3M respirator guide. Hang on though because it is a 1.2mb pdf file. Takes a bit, even on dsl. Take note that a cartridge is not recommended by 3M for HDI in Canada -- only supplied air -- presumably because anything less than supplied air is illegal there. At least in a commercial setting. Also see this link.

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Dozerboss

08-09-2004 20:29:16




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 Re: concern about supplied air mask in reply to seth, 08-09-2004 18:56:17  
I tried the link to check out the mask, but it said I wasn't authorized to view the page. I'm wondering if its my browsers security settings or the link doesn't work?



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Butch

08-10-2004 05:56:45




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 Re: concern about supplied air mask in reply to Dozerboss, 08-09-2004 20:29:16  
I get the same message DB



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Red Dave

08-06-2004 07:12:09




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 Re: concern about supplied air mask in reply to seth, 08-05-2004 20:01:31  
Your point is valid, however as someone who trains employees in respirator use, I have to point out that all air-purifying filters have an upper limit to the concentration of contaminant they can filter out. When the filter reaches saturation, the contaminant will break through. The higher the concentration, the more quickly that will happen. Without expensive sampling and air analysis, it is impossible to determine the concentration of ISO's in anybody's air. If you can't determine that, it is therefore impossible to predict how long a filter can be effective. Is it good for a few hours or a few minutes? Who can tell?
Pumping clean, fresh air to the painter is preferable to filters in my opinion, but as you pointed out, you have to be mindfull of where that air is coming from too.
My point here is that there is more than one way to approach the problem, but you must understand something about respirators too. There are several different basic types and each has advantages and limitations. If you don't understand the limitations of the respirator you are wearing, you may not be as protected as you think you are.

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Dozerboss

08-05-2004 21:50:35




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 Re: concern about supplied air mask in reply to seth, 08-05-2004 20:01:31  
I mounted my system on a cart i can move and added more hose to 100'which is on a reel. I use hvlp and haven't noticed the over spray beyond 50 ft. About 20 feet outside and its gone. A regular gun or sand blasting and you have a differant story. My personnal thought is it's risky business, i know that going in. Assuming their is a possible leak in a mask seal or contamination getting in my fresh air intake: If i'm going to be exposed I'd rather it be thinned and combined with fresh air 100ft away than concentrated in the paint area where a cartridge mask would leak. The advantage would be pressure pushing out concentrated iso's and paint with an air supplied mask in the paint area.

You could also mount your air intake shielded from the wind from any thing such as a low tech card board box or a specially made container complete with filter. My system already has two built in intake filters. If your painting outside you can get down wind and leave the pump in the shop and shut the door too. I'd prefer the fresh air system. Plus if they can make a cartridge that filters ISO's, they can make the same filter for a fresh air pump where it would be 50 to 100 ft away from your gun and more effective.

An iso protective mask would be a great thing for the one time painter who won't buy a fresh air system despite the warnings and tragedies that have occured. You still need skin and eye protection too but its logical some protection is better than none.

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seth

08-06-2004 11:39:02




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 Re: concern about supplied air mask in reply to Dozerboss, 08-05-2004 21:50:35  
I think you might be on to what I need. Is there a model of supplied air systm that filters the air through something like the cartriges on a respirator? The filters would not have to deal with large concentractions of ISO's, but just over spray. From what I have seen most of the commercial supplied air systems only filter out partilcles like dust, dirt, and maybe oil. They do not have any kind of activated charcoal filter to filter out any serious contaminates.

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CNKS

08-06-2004 17:54:42




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 Re: concern about supplied air mask in reply to seth, 08-06-2004 11:39:02  
Red Dave gave the correct answer. The problem with charcoal filters is that they are continually absorbing contaminants. There is no easy way of telling when they have lost their effectiveness. You HAVE to put the supplied air unit out of the flow of paint fumes. As to charcoal masks for non-iso use, when I am painting, I take the mask out of the building with me, and put it in a plastic bag between coats. I don't want to have to bag my supplied air unit every time, so I keep it outside completely away from the fumes.

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Dozerboss

08-06-2004 22:31:32




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 Re: concern about supplied air mask in reply to CNKS, 08-06-2004 17:54:42  
I'd like to see safety equipment manufactuers be satisfied with a 50% mark up instead of 100%. Notice when they discontinue a model it will show up on ebay for pennies on the dollar compared to it's original selling price. I noticed the cost of peel off lens for my mask would be more than the cost of the mask itself after 40 lens peel off's.

Basically recommending frequent filter changes has been recommended as long as i have tinkered with paint, back to laquers. If they can make an ISO filtering mask, they should make a filter that lasts as well. But there is no economic incentative for them to do so. A product that is made well and lasts doesn't sell replacement parts. Sad truth, that they don't teach or discuss. But we just accept as the standard. Safety requirements have made a lucrative business for these companies but it doesn't seem they are investing any of it in better products that last.

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