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Tractor Pulling Discussion Forum

power increase from added compression

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buickanddeere

06-28-2004 18:56:05




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Good info on the tractor area of this site. Not much to gain after 9 to 1 compression.




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Neil

06-30-2004 21:34:48




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 Re: power increase from added compression in reply to buickanddeere, 06-28-2004 18:56:05  
I just skimmed the comments on this thread, so forgive me if I mischaracterize some of them.

First off I notice someone mentioned that thermodynamic efficiency is only one of multiple types of efficiency that all factor into the overall efficiency of the engine. That is true. The only one of these multiple "constituent efficiencies" that is positively affected by compression ratio increases is thermodynamic efficiency.

As for other factors, I am aware of only one reason that an increase in compression ratio would yeild more than the improvement in thermodynamic efficiency. If the volumetric efficiency is poor enough that pressures and temperatures in the cylinder aren't high enough to support thorough and rapid combustion an increase in compression ratio will improve the thoroughness of the burn. Which will improve power by more than the increase in thermodynamic efficiency. A good example is increasing the compression ratio of an engine with a big cam to improve the off-idle throttle response. Because of the big cam, the volumetric efficiency is poor off-idle and combustion tends to be poor off-idle because of low cylinder pressures/temperatures.

You have to remember, though, that the engine will make better torque off-idle with a smaller cam and less compression ratio (as is usually dictated by concerns about detonation now that the volumetric efficiency is up at off-idle) than it does with the big cam and the high compression ratio. And any gains that the big-cam engine sees in torque at the torque peak will be attributable to improvements in thermodynamic efficiency. Accordingly, these gains (at the torque peak) will fall in line roughly with the theoretical values in my other post.

Of course if your heads and cam are so poor/mismatched that you have poor volumetric efficiency at peak torque, an increase in compression ratio would have the dual effect of making combustion more complete and increasing thermodynamic efficiency. If this is the case, however, there are much bigger gains to be had by improving your volumetric efficiency than by increasing the compression ratio.

With the exception of making it more agreeable to run a bigger cam by crutching off-idle torque, I am unaware of any other aspect of an engine that can be improved because of an increase in compression ratio. Increased compression ratio will not increase the vacuum signal of the pistons - only a change in displacement (increase in bore or stroke) will do that.

Of course you're not prohibited from changing other things along with the compression ratio. You can improve the heads and put on a bigger carb, etc. but you can do those things without an increase in compression ratio. So, any increase in power from those improvements is not attributable to the increase in compression ratio.

Of course improvements do build on one another. For example, you could improve the torque of the engine by 50% with a 50% increase in displacement and then increase the thermodynamic efficiency of the engine by 5%. The 5% would be of the 150% of the original power. So, the compression ratio increase would improve the power by an amount that was 7.5% of the original power of the engine. But the fact remains that the compression ratio increase only created a 5% increase in power as compared to the same engine without the compression ratio increase.

It is also possible that the higher octane fuels that folks are forced to use with higher compression ratios have a higher BTU release and create more power as a result. Once again, however, if that is the case, using the higher octane/higher energy fuel in a low compression engine would also increase power. This increase in power for the lower compression engine would be equal to the increase in power of the high compression engine less the improvement in thermodynamic efficiency because of the increased compression ratio.

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ChadS

07-01-2004 08:07:26




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 Re: Re: power increase from added compression in reply to Neil, 06-30-2004 21:34:48  
WOW!! excellent post!! I am understanding this theory much better. I agree with you 100% on the small cam engines for low end power, I have 2 stroker Farmalls that I pull, one has a stock grind cam, and the other has a custom grind, the torque on the stock cam explodes in the lower rpm ranges, the other explodes when it is at higher rpm,, Now, both engines will lug fine in the low rpms,, but the small cam engine dont break the tires loose so easily as the bigger one. Both has same cfm carb, same fuel, same head, and machine work done to both on the heads, Just a bit of difference in Cubes. Is there any way at all to make the engine draw more pressure in the manifold?? not amount of air, just the speed,, Chad

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Neil

07-01-2004 14:58:34




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 Re: Re: Re: power increase from added compression in reply to ChadS, 07-01-2004 08:07:26  
I'm not certain I understand exactly what you mean, but I'll give it a try. I think, if I understand correctly, you're asking if there is a way to increase the vacuum signal created by the pistons without increasing displacement.

The only thing I know of is to change the camshaft. Less overlap and earlier intake valve closing will increase the vacuum signal created by the pistons in the intake manifold.

The overlap reduces the vacuum signal in the intake manifold because 1) the cylinder and the intake manifold are exposed to pressure from the exhuast port; and 2) when the exhaust valve is open and the piston is starting the intake stroke, the expansion in the cylinder is sort of shared between creating vacuum in the intake manifold and reducing pressure in the exhaust manifold.

Reducing intake duration increases the vacuum signal created in the intake manifold by the pistons because you decrease the amount of time that the intake valve is open during the compression stroke. During this time that the intake valve is open during the first part of the compression stroke the piston is actually "trying" to push air back into the intake manifold.

So a lot of overlap and late intake valve closing in a camshaft will tend to reduce the vacuum signal that the pistons create in the intake manifold.

At low RPMs, where the gases don't have much momentum, the strength of this vacuum signal in the intake manifold is the dominant factor in how much air flows into the cylinders (volumetric efficiency).

At higher RPMs, the air in the intake manifold is moving fast enough that its momentum can become a more prominent factor in filling the cylinders. Because the air in the intake tract is moving fast and has momentum at higher RPMs, it will actually continue to flow into the cylinder after the piston starts coming up on the compression stroke. Thus, while an earlier intake valve closing event will improve the vacuum signal (and thus the volumetric efficiency at lower engine speeds), it will reduce volumetric efficiency at higher speeds because it closes the intake valve before you take full advantage of the "ramming effect" that the momentum of the air has.

The overlap of the intake and exhaust valves can also have a positive effect on volumetric efficiency at higher engine speeds for reasons that I don't understand as well.

Another way to improve volumetric efficiency at a particular engine speed is to "tune" the length of the intake and exhaust tracts. This is probably best explained by talking through what happens inside the exhaust track when the exhaust valve opens.

When the exhaust valve opens, a pressure starts at the exhaust valve and travels through the exhaust track at the speed of sound. When that pressure wave reaches the end of the exhaust track (the opening on your muffler or straight pipe) it is reflected back and tends to resist the exhaust gases flowing out as it travels back toward the exhaust valve. When that reflected pressure wave reaches the exhaust valve it is reflected back again and tends to give the exhaust gases a renewed surge out of the exhaust pipe as it travels back toward the outer end of the exhaust track.

If the reflected pressure wave hits the exhaust valve in the time shortly before the exhaust valve is closing it will bounce back toward the muffler just in time to help scavenge just a little more exhaust gases out of the cylinder.

Because these pressure pulses travel at the speed of sound, you can control how long it takes for them to travel to the end of the exhaust pipe and back by controlling the length of the exhaust track.

Additionally, for a given engine speed you can calculate the time (in fractions of a second) from the exhaust valve opening to the exhaust valve closing.

So, if you want to maximize exhaust scavenging for a given RPM, you make your exhaust length such that the time it will take for the pressure pulse to travel to the end and back is slightly less than the time from the exhaust valve opening to the exhaust valve closing.

I guess I should say that it is actually the second reflection that is the strongest. Which means that you actually want to set the exhaust length so that the pressure pulse has time to travel to the end and back twice during the time that the exhaust valve is open. Of course you'll still get the tuning effect when the engine is running at twice the speed and the pressure pulse only has time to travel to the end and back once, it just won't be as strong a pulse.

The same concept is applied to the intake manifold. I.E. when the exhaust valve opens a ("negative") pressure wave travels to the outermost point of the air intake tract and is reflected back. As with the exhaust side you want to set the intake tract length such that this pressure wave has time to travel to the end (air cleaner) and back to the intake valve twice during the period the intake valve is open (for whatever engine speed you're trying to optimize).

Of course an intake tract and an exhaust tract tuned for the same RPM will be of different lengths becuase the speed of sound (the speed of the pressure pulses) is different in the cool intake air than it is in the hot exhaust gases. Additionally, it can be difficult to know just exactly what the temperature of the exhaust gases is.

And speaking of hot air, I've met my quota.

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ChadS

07-02-2004 11:51:50




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 Re: Re: Re: Re: power increase from added compress in reply to Neil, 07-01-2004 14:58:34  
Less overlap, opening the intake valve, earlier, and shutting it just a bit later, So it is a duration factor in the camshaft?? Let me explain what I am tring to do, I am setting my 460 to run on alcohol, at around 2500 rpm, no more, it is a relitivly stock engine, good compression all the way across the cyls, very even numbers, not more than 10 psi apart, may be 8 if that, I adjusted the lash in to where I obtained peak cyl pressure when I ran a compression test. Pressures jumped quite a bit on this engine, about 20 psi, at stock lash setting it was right back down, 20 psi less. Basicly tightened down the lash, till it leaked on the guage, and then backed them off, till they sealed up again, and that was the lash setting for that valve, the intake valves, were a bit tighter than the exhaust valves on the lash adjustment, 2 things happened, that I measured with the compression guage, and a vacuum guage hooked to direct manifold vacuum, above the carb, it is an updraft system as well, 1st thing, was the compression gain, second, was the vacuum reading on the vacuum guage, I have a dyno, and it picked up about 7 hp, before readjusting the carb, after, it was a total of 11 hp. It has basicly an unrestricted air cleaner, straight back, 3 inch, in diam. 2 ft long, anyways, Is it because the intake duration, for the stock lash settings on the rockers, the reason for the vacuum decrease, and after, readjustment, compression increase, and higher reading on the vacuum guage, If I remember correctly, highest reading was at around idle speed, but got 2 numbers on the guage, I had not adjusted timing, nor idle circuits, just the lash, I did readjust the carb, and the timing, I advanced it 1 degree, and 1/2 turn more on the fuel, The vacuum lost just a bit due to the idle adjustment, but it is where it ran the best, and had the most steady reading, high rpm readings were a bit higher as well, I have this stuff wrote down, what the measurements are, kinda like a log book for it, But on average, 2 numbers higher than before, My opinion on a natrually aspirated alcohol engine, see, you have to get as much air as possible into it, becuase the alcohol saturates the intake runners, due to the large amount of the fuel it takes. I have tried big carbs, but it can not get it to draw correctly, it loses too much vacuum, and floods it, so, went with the smaller carb, vacuum increased, compression stayed the same, until after the lash adjustment. then the compression gain, along with the increase of vacuum, according to the guages. Now, it will run, with out flooding it out, The reason I asked about how to increase vacuum pressure on a guage by either an adjustment, or modification, is for this reason, to gain as much "volumemetric efficency" through the intake and carb as I can. If I can get more vaccum, or "Suck" through it, The better the mix through the ports, and more HP. It may take a tuned intake to get the best results,, but I am not working with that technology just yet, trying to keep the oem parts on it. So, with alcohol, it is a bit of a science, to understand how it works , and, the best way to set it up in this type of application. If someone would explain to me, why this engines factors changed so much, just by a lash adjustment? and would there be room for more, by more changes, I dont think I explained it right before, nor did I explain what I was working on, maybe this info might help, I am a mechanic, not a scientist,, not yet at least. Thanks Neil!! ChadS

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Neil

07-02-2004 18:31:20




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 Re: Re: Re: Re: Re: power increase from added comp in reply to ChadS, 07-02-2004 11:51:50  
Chad,

Yes, manifold vacuum at idle (or starter cranking) and cranking compression will be affected significantly by valve timing. It's actually opposite what you said, though. To increase manifold vacuum and cranking compression you want to open the intake valve later (which decreases the overlap with the exhaust valve being open) and close the intake valve sooner.

Also, yes, by changing the lash, what you are doing is affecting the timing of the valve opening and closing events as well as the lift of the valves. As opposed to changing the lash from the factory spec., changing the cam is a better way to change valve events. But that's a side topic.

Now, if I understand correctly, what you did was reduce the valve lash from the factory spec. This would open the valve sooner and close it later.

According to every authority I've read, that should cause a decrease in manifold vacuum and compression. So, I don't know how it would be that you observed the opposite.

As I said in the last post, if you want to increase vacuum and cranking compression you want a "smaller" cam (open the valves later and close the valves sooner).

As I also mentioned in the previous post, however, volumetric efficiency is affected by both the vacuum signal from the pistons and the "ramming effect" caused by momentum of the intake charge. At "low" RPMs vacuum is the dominant factor because the intake charge doesn't have much momentum. At "high" RPMs intake charge momentum becomes the dominant factor.

In order to maximize volumetric efficiency at a given RPM you need to strike the right compromise between vacuum signal and sufficient camshaft duration to take advantage of the available "ramming effect" of the intake charge at that RPM.

I certainly don't have the knowledge to tell you what valve timing is best for 2500 RPM. For that you really need to talk to someone who really knows cams.

There are a lot of other topics in your post such as fuel atomization, intake charge velocity, and correlation between manifold vacuum and volumetric efficiency (which there is no direct correlation between these two - high manifold vacuum doesn't necessarily mean you will have high or low volumetric efficiency). But I'm wearing down for the day, and I don't know enough about some of that to give you a really good explanation. Besides which, for the most part I usually only share what knowledge I have when someone is perpetuating a myth that I find particularly troublesome.

In any event, discussing this on this forum is clearly a very inefficient way for you to learn about this stuff. If you really want to get a better understanding of the science of engine operation it would be a lot less confusing for you to get a good book.

Good luck to you.

Neil

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OldPuller

07-01-2004 08:26:50




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 Re: Re: Re: power increase from added compression in reply to ChadS, 07-01-2004 08:07:26  
LOL Now I bet you'll have even more BS.



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770

06-29-2004 17:27:09




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 Re: power increase from added compression in reply to buickanddeere, 06-28-2004 18:56:05  
Can a gas engine run 95% efficient???



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Neil

06-30-2004 20:45:12




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 Re: Re: power increase from added compression in reply to 770, 06-29-2004 17:27:09  
Well, assuming you are talking about the thermodynamic efficiency, theoretically you could achieve 95% efficiency with a high enough compression ratio. If you work the equation in the referenced post backward you find that it would theoretically take a compression ratio of 1789:1 to achieve 95% thermodynamic efficiency. So, practically speaking, you probably couldn't get there. Of course the assumption that k = 1.4 that is in that equation holds pretty close to true for the compression ratios in most spark ignition engines, but might not be true at all for the temperatures and pressures it would take to get to 95% thermodynamic efficiency. So, 1789:1 probably isn't the exact number it would take.

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770

07-01-2004 13:31:29




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 Re: Re: Re: power increase from added compression in reply to Neil, 06-30-2004 20:45:12  
AAS. degre in engine design and you just blew me away. Kinda know 95% with gas or liquid fossil fuel is impossible, but 1789 to 1? wow! Still have to love the "old timer" that takes his rig off the spreader, DOESN'T EVEN WASH THE THING, and opens a can of whoop ??? on all the experts. (because he knows how to drive). Carry on, enjoy reading everyones post. 770.



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Neil

07-01-2004 15:03:57




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 Re: Re: Re: Re: power increase from added compress in reply to 770, 07-01-2004 13:31:29  
Yes, it is interesting to see good drivers take the trophy from those with a lot more horsepower. Driving is definitely a huge factor and its more of an art than a science. Which is to say that those of us that aren't that good at it wonder if those that are really know something or are just lucky;-)



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ChadS

06-30-2004 07:17:18




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 Re: Re: power increase from added compression in reply to 770, 06-29-2004 17:27:09  
Just a rough estimate,, Like I said, not a math wiz,, I have learned alot in the last 24 hours, I can reconize what he is saying, just have not got all the terms, and formulas down yet. 95%? would not know, all I can say is, that when the engine is peaked for peak HP, the strongest it can be, for the setup, and I cant find any more power from the induction system, as far as fuel delivery,, I would go out on a limb, and say that that is as efficeint as that engine is gonna get, not all engines are equal either,, all of them are set up different. Is that 95% efficient?? would not have a clue, never sat down and done the math, But if that is all the power it is gonna make, on what it has, would say maybe. ChadS

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efficient isn't just fuel

06-30-2004 10:11:41




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 Re: Re: Re: power increase from added compression in reply to ChadS, 06-30-2004 07:17:18  
its doing all possible with the cubes it has. take a JD vs. an oliver. a JD G has 412 cubes to start with, but it only has 48hp. you can tune and adjust all you want, but without a port and pollish and a ton of other work, you won't get optimum performance outta that motor. the oliver on the other hand...I don't know oliver..sorry since my figures are gonna be wrong...but say it has 250 cubes, but it puts out 60 horse to start with cause the it has smaller cyl. and is more efficient in air flow and such from the start.

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ChadS

06-30-2004 12:32:00




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 Re: Re: Re: Re: power increase from added compress in reply to efficient isn't just fuel, 06-30-2004 10:11:41  
I agree, not just all fuel, lots of other factors too. Every engine is different in the way it has been designed. I am catching on to what buickanddeere is explaining to us, A certain cubic inch, can only draw so much air through the ports, only question I have is this,, if you had 2 tractors, same make and model and cubic inch, but, one has flat top pistons, and the other has high compression pistons,, lets say the pressure difference is 50 psi between the 2, Would the "Vacuum measurement" from the guage be any different between the 2? Would the high compression, have a higher rate at which it draws air into the cyl, than the one with lower compression?? I call it vacuum, I am not saying the difference would be huge between the 2,, but I have a hard time beliving, that that the pressure does not change, (vacuum) Would there be a median, where one would be different from the other, say like on a scale,, high and low readings from 2 different engines, same make and model? Buickand deere,, you made my head hurt thinkin so hard,,, LOL,, Thank you kindly for explaining this with us, I learned something! ChadS

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buickanddeere

06-30-2004 11:43:00




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 Re: Re: Re: Re: power increase from added compress in reply to efficient isn't just fuel, 06-30-2004 10:11:41  
Engine HP and torque is controled by diameter/lenght of the entire intake and exhaust system. Changing cams,porting, compression just tunes the engine torque curve and peak around a bit. The two cylinder was built to be restricted at stock peak HP. This was to maintain high port velocity and good air/fuel mixture distribution even when lugged down. And this was all while burning oil refinerery heavy low octane odds and ends. The large displacement and small diameter long length ports have thier place just as short large dia ports have thiers.

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ChadS

06-29-2004 06:41:17




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 Re: power increase from added compression in reply to buickanddeere, 06-28-2004 18:56:05  
It is alot of great information, After reading it 3 or 4 times, I belive there is a loop hole. You see, as compression changes, so does other factors in the engine, engines designed to run at 4to1 compression, has different specs, usually less that what it would take to run the same cubic inch, with lets say 10 to 1. the 10 to 1 engine, needs different factors, to get the efficiency to make the power percentage increase. Is the figures in the post, just bumping up the compression ratios, and not changing anything else? Like carb jetting, or?? To me, the efficiency, is way off, due to the compression increase, if nothing is done to any of the engine controls, carb, timing, and fuel. Just by bumping up the compression, you have 2 reactions going on, one, increased pressure in the cyl, 2, more vacuum pressure, which allows you to draw more air, and fuel into the cyl, which in fact, increases the HP figures beyond the figures in my opinion. If you just take the 4-1 compression engine, and jump it to 9to1, dont change nothing, then yes, the efficiency percentage drops. Because the engine leans out, and power drops drammaticly, due to the shortage of fuel need to run a higher compression in the cyl. This is where volume efficiency takes over,, if the air fuel ratio, is off, then you are not gonna make power the way it is supposed to. Also, igntion timing, has a large factor in efficency,, Me personally, I am no math scientist, just a humble mechanic with a dyno, and the proper tools and knowhow to get efficency as close to 90 percent or more. A dyno, is what tool an engine tuner uses to measure efficiency, when you tune on the dyno, you are getting a peak HP number, as well as torque,, but when the HP stops at a certain point, plugs are the right color, carb is dialed in, all the factors are there, efficency has been dramticly improved. That is all there is, and there is no more, unless you change a factor, like compression, cams, carbs, etc etc. I would consider the efficiency close to 95% or better. I also, belive, that this is one of the biggest problems in "Bolt on HP products" If you just bolt it on, and it is not right, no efficency, cause all the factors are not there. No knowledge on what exactly to do with the parts they buy, when a dyno is not present, all guess work. How can it be accurate, if you are just guessing?? You call the manufacturer up, ask questions, get nothing as far as info,, cause they usually dont know, they just build the part. Frustration gives in, ETC,ETC. Bud, you found that out didn't ya??!! LOL, Like I said, I am just a humble mechanic with a dyno,, The figures I have with all the dyno testing might shock you all, now I am talking tuned engines, before and after tuning. ChadS

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buickanddeere

06-29-2004 08:18:25




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 Re: Re: power increase from added compression in reply to ChadS, 06-29-2004 06:41:17  
Just increasing compression, not increasing swept volume/displacement from say 4 to 1 to 8 to 1. Timing retarding and mixture riching will be required to reduce detonation. If the engine was already close to detonation. Or use 89,91,94 octane gasoline. Too many guys try to run 8 or 9 to one compression in an old large open chamber combustion chamber and suffer detonationrunning the 87 octane crud. Yet they run 87 octane fine at 9 to 1 in a smaller, fuel injected, computer controlled spark, quench combustion chamber and wonder how.

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ChadS

06-29-2004 10:30:02




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 Re: Re: Re: power increase from added compression in reply to buickanddeere, 06-29-2004 08:18:25  
Here you are comparing apples to oranges,, VS computer controled injector pressures, and computer controlled ingition, VS carburated engines. Think of it like this, On carburated engines, and lets talk for automotive engines for now,, First off, it is a rpm difference, which has to have a different timing curve than a low rpm engine. Where in automotive engines, the advance curve has to activate at higher rpm, to help control detonation, and preigntion, The mechanical advances, and the vacuum advance on the distributor changes the timing, one by rpm, other by vacuum. 2 differernt methods of timing control. Computer controlled systems, are advanced enough, to recognize rpm changes. and compensates for it, so a vacuum advance, or mechanical advance is not needed. It is all done electronicly. Imput sensors tell the computer of certain engine charateristics, reading air pressure, engine temp, air temp, exhaust temp, fuel mixture, and rpm. then the output sensors, control the amount of fuel pressure, ignition timing, egr if equipped. On newer Fords, the distributor has no advance mechanism in the distributor,, the computer, or ecm, acts like a MSD box, and can advance, or retard timing to compensate for detonation, and preignition, it fully controls when the plug fires, it can get the trigger from the distributor, up to 40 degrees advance, then the computer can delay the plug firing, till it decides when the condtions are right to fire the plugs. Carburated engines, well back to the vacuum, and machanical advances. But, here is the kicker,, tractors, have only one advance device, a mechanical advance, BUT, those 2 little springs in there, are so stiff, they wont move or respond till 5000 rpm!! at least!! Most are worn out, or stuck from years of grease, crud, and this is a huge factor, and cause for the preigntion, and detonation in these engines. It is not neccisarily compression that causes detonation, igntion is the main cause, too slow to keep up wit the flame front. and what happens,, POP!! Either out the carb, or the exhaust, out the carb, is preignition, out the exhaust is detonation. OK so then we think it is the fuel causing it,, change octane,, helps, but still does it,, so go higher with octane, helps even more, but then, you get too much octane, and contaminates the fuel mixture, causing soot, and carbon in the cyls,, when these little particles heat up, break loose and float around in the cyl, this will cause preigntion, and detonation, most cases both. it is like a fuse lit inthe cyl, and they are hot enough to set off a spark, and that, leads to the causes we discussed. And these ol tractors, are famous for it. especially ones that are not freshly rebuilt, years of carbon build up, just sitting in there, then you work the dickens out of it,, and plugs start fouling, you may get a puff of smoke, or smokes constantly till it all gets burned off. Timing, and octane controls detonation, and preigntion. John Deere's are famous for popping through the carbs, especially when they run rich, JD love advanced timing, distributors are the key, Mags, well spend $$ and it may help, our ol JD 730 gas, used to pop and carry on like that,, thought it was octane, turns out the advances was stuck. freed it up, reset the timing, no more popping.

As one rule of thumb, not all engines are equal, no where near the same conditions from one engine to the next, even if the same make and model.. Also, when compression is increased, air flow, speeds up, vacuum pressure also increases, which means, it is using more of the volume in the manifold, and head, it can take a bigger breath on the intake stroke,, you cant just change the compression, and not change air flow in the manifold, it is not possible for it not to, if it does drop in vacuum pressure, you have a leak. Low rpm engine cannot be compared to high rpm race engines, the amount of time, that the air flows through the cyl on the high rpm engine is much much faster than a low rpm engine,, Usually, when you have a high compression, low rpm engine,, the first thing pullers do, is go get a big carb, in my opinion, wrong thing to do. Cause the key is, to speed up air flow for a better mixture in the intake, when you add the big carb, vacuum drops too soon, making it erratic, low rpm engines have a higher vacuum reading than a high rpm engine,, cause, there is more time to feed it, less rpm to neutralize vacuum. it is backwards from race engines. Chad

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buickanddeere

06-29-2004 11:01:09




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 Re: Re: Re: Re: power increase from added compress in reply to ChadS, 06-29-2004 10:30:02  
I agree with you for the most part until extra airflow from increased compression and vacuum pressure is said.

Correct on adding the bigger carb with just extra compression causes bogging and poor air/fuel mixture control. The airflow was never increased. All the extra compression does is convert more of the combustion chamber power stroke pressure into more and longer duration thrust pressure upon the piston. Also as you say stuck timing advance, wrong timing settings and erratic timing from worn parts wreaks absolute havoc with power, efficiency and reliability.

Quote

"when compression is increased, air flow, speeds up, vacuum pressure also increases, which means, it is using more of the volume in the manifold, and head, it can take a bigger breath on the intake stroke,, you cant just change the compression, and not change air flow in the manifold, it is not possible for it not to, if it does drop in vacuum pressure, you have a leak. Low rpm engine cannot be compared to high rpm race engines, the amount of time, that the air flows through the cylinder on the high rpm engine is much much faster than a low rpm engine,, Usually, when you have a high compression, low rpm engine,, the first thing pullers do, is go get a big carb, in my opinion, wrong thing to do. Cause the key is, to speed up air flow for a better mixture in the intake, when you add the big carb, vacuum drops too soon, making it erratic, low rpm engines have a higher vacuum reading than a high rpm engine,, cause, there is more time to feed it, less rpm to neutralize vacuum."

Unquote.

A lump on top of the piston does not increase and engine airflow. Larger bore and/or stroke does if the ports can supply the flow. Higher compression allows longer cam duration to be used which can improve breathing with extra valve open time. Since there is more mechanical expansion ratio on the power stroke the exhaust valve can be opened earlier. This extra open improves cylinder savaging to make room for more intake mixture. Since the extra expansion ratio(compression ratio) is there. Power isn't lost from opening the exhaust valve as the useable pressure to make "torque" has already dropped. There is no such thing as “vacuum pressure” and no vacuum below 0.0psi absolute. 14.7psi atmospheric is all the push there is unless forced induction is used. Contrary to popular belief the engine does not suck air in. The retreating piston leaves a low pressure area that is filled with atmospheric pressure which is now higher than combustion chamber pressure. Even at idle with a short cammed engine the best an engine will do is about 22-25" of mercury or 12.25 psi below atmospheric or 2.2psi absolute. At higher rpms delta P increases through the aircleaner restriction, port wall friction and turbulence at turns. The engine will do well to have 10psi to push air into the combustion chamber no matter what is done. Ramming air into a combustion chamber from inertia due to the energy stored in a column of moving air through a tuned intake/exhaust system is the only way to get more than 10psi acting across that combustion chamber. Even then about 14-15 psi delta P is max.

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BUD BARENIE

06-30-2004 04:36:08




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 Re: Re: Re: Re: Re: power increase from added comp in reply to buickanddeere, 06-29-2004 11:01:09  
HOW DO YOU DEFINE SWEEP VOLUME/ DISPLACEMENT ?

AND HOW IS IT MEASURED CORRECTLY. WHEN INCREASING CUBIC INCH BY A PERCENTAGE, SAY (10) PERCENT 281CI TO 309CI, FROM THE AIR CLEANER, THRU THE CARB AND THE VALVE IN THE HEAD , WHAT ARE YOU LOOKING FOR THERE TO CREATE EFFIENCY!

DOES A DEGREE WHEEL COME INTO PLAY ? DOES OPENING THE EXHAUST VALVE SOONER (BY HOW MANY DEGREES) INHANCE EFFICIENCY. DOES THAT TAKE AWAY FROM THE POWER STROKE.
WITH CAM LIMITATION, HOW CAN YOU MOVE LOBE SEPERATION CLOSER TOGETHER, WHEN ADDING LIFT TO THE INTAKE LOBE, SHOULD THE EXHAUST LOBE BE LEFT THE SAME

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buickanddeere

06-30-2004 05:10:54




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 Re: Re: Re: Re: Re: Re: power increase from added in reply to BUD BARENIE, 06-30-2004 04:36:08  
Swept volume and displacement is the same thing. If the area left by the retreating piston is 10% larger then ideally the airflow would be 10% more. If all the ports,valves,cam etc are left stock the airflow will not increase by 10%. Ports too small restrict flow/too high velocity for top end HP but make low rpm torque. And ports too large will still make top end HP but loose low rpm torque. The airflow looses it's inertia to keep flowing and the lack of velocity/tubulance lets the droplets of gasoline fall out of suspension. This causes lean airflow mixture even through there are puddles of gasoline in the ports and splattering into the combustion chamber. A high compression ratio which is also a high expansion ratio extracts more thrust energy on the piston closer from say, top dead center to 90 degrees crank rotation. Than a low compression engine does from tdc to 90 degrees crank rotation. The high expsansion ratio engine can afford to open the exhaust valve sooner and not loose power. Thats why a high duration cam drops combustion chamber pressure and requires more compression to restore pressure/power. A low compression short cammed engine often has as much or more presure than a high compression long duration cammed engine.

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BUD BARENIE

07-01-2004 05:12:55




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 Re: Re: Re: Re: Re: Re: Re: power increase from ad in reply to buickanddeere, 06-30-2004 05:10:54  
I'M NOW IN THE PROCESS OF PORTING A 400-450 GAS HEAD ! YOUR THEORY ON PORT SIZE MAKES GREAT SENCE TO ME ! I HAD THE INTAKE VALVE STEM GUIDS REMOVED, THAT PROTUDED THE INTAKE RUNNERS, EXHAUST WAS MANUFACTURED STOCK THAT WAY ! I'M GOING TO GO THRU THE RUNNERS AND CLEAN THE CASTINGS OF PROTUSSIONS AND ROUGH CASTING MARKS, TOO TRY AND MAINTAIN VELOCITY !
THIS DISCUSSION HAS CLARIFIED SOME OFF THE DISINFORMATION ABOUT PORT AND POLISHING. I WILL READ IT ALL AGAIN.
NEXT QUESTION. ROCKER RATIO. I CAN CHANGE THE RATIO FROM 1.65 TO
1.75 OR ALL THE WAY UP TO 1.95. THAT WOULD OPEN THE VALVE LONGER, NOT ANY SOONER, WOULD THAT ALMOST HAVE THE SAME AFFECT.
IS THEIR ANY OTHER WAY TO CHANGE LIFT TIMING, AND OR FOOL THE CAM INTO OPERATING DIFFERENTLY , TO MAXIMIZE POWER BOOST.

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buickanddeere

07-01-2004 13:40:30




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 Re: Re: Re: Re: Re: Re: Re: Re: power increase fro in reply to BUD BARENIE, 07-01-2004 05:12:55  
Poppet intake/exhaust valves and the turns the mixture must take an inch before and an inch after the valves are the primary restriction to flow/torque. Three angle valve jobs, bowl blending and back cutting valves/stem dia reduction is easy airflow/torque. Don’t make the valves too skinny……….whack, bang $$$. If running out of valve room, generally larger intake valves and leaving the exhausts alone will gain the most power. High ratio rocker arms may increase flow if lifting the valve higher increases flow. There is a point of diminishing returns where lifting the valve higher and there is little to no flow improvement. Higher ratios are tougher on the valve train due to increased valve acceleration/de-acceleration. Excessive angularity can bend/break parts and wear guides. Sometimes advancing the cam will increase low end torque/cylinder pressure and limit peak HP. Retarding the cam tends to improve top end breathing at the expense of bottom end cylinder pressure/torque. Remember these engines were built to pull ploughs in the back 40. Not for motor sports.

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ChadS

06-29-2004 12:25:49




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 Re: Re: Re: Re: Re: power increase from added comp in reply to buickanddeere, 06-29-2004 11:01:09  
Maybe on a diesel there is no vacuum, but on a gas engine, just put your hand over the carb inlet while it is running. We are kinda jumping around here a bit, It is not the amount of air, it is the speed at which it enters the chamber. Higher vacuum does not mean more air, it means faster air. Compression ratios will affect vacuum, that is why you need to change cam specs, I am not in love with keeping the exhaust valves open longer on low rpm engines,, if the duration is off, you could suck exhaust gasses right back in due to the duration being too late in closing the valve. High rpm engines need this effect to make room for the next charge into the cyl, low rpm engines, dont need to do this, that is an old racing trick, compare the ports on a small block chevy, or ford, compared to a JD, or a IH, bigger, right? and the tractor engines run at over half the rpm, with a 5 to 1 compression ratio than the chevy or ford. Ok back to vacuum.,, why is it, that a high rpm engine needs bigger manifolds, ported and polished heads, big carbs?? to get enough air flow to run the rpm. it takes more air to run more rpm, like I said, here is why the tractors are different than the cars,, the technolgy is backwards. see, on cars, air volume has to be picked up, just to be able to flow enough air to run lets say 6000 rpm, more rpm on the cars, more power you make. Tractors, are the opposite. 2 factors has changed when comparing the 2,, and that is rpm. If you want more low end power out of a race engine, you back up the cfms on the carb to tune it for low end power. It goes back to the right cfm carb, for the rpm you choose to run. the second is the vacuum pressure, think about it,,, where does an engine have its lowest vacuum reading, and highest reading?? at low rpm, the pressure is the greatest, high rpm it drops off, because of the air being let in to the intake and chambers. Ok with this in mind, vacuum is just as important, as compression, without compression, you have no vacuum, right? Also, you see alot of big manifolds, accompanied by high rpm pullers, right? what happens to the engine when you lug it down to the basement (low rpms) Dies off faster, the manifold pressure dropped too fast during the hard pull, thus throwing the whole system into shut down. there is no air at the low end, cause they put the air flow way too high for the rpms they are trying to run. No vacuum, no fuel and air, engine shuts down, and usually it is a bear to start back up,, because it dumped loads of unmixed fuel in the ports. That is why race car engines are high rpm units, just because of that factor. And with tractors, you have higher manifold vacuum with the smaller parts, thus continues to feed it at the low rpm lug downs. big ports, big carbs, work best on an engine that is over 10 to 1, 200 psi or higher. that is the breaking point at that pressure, is where on all of the tractors I have worked on, the ones with less than 200, get a jet change, and the cfms unchanged, because the vacuum is present to run the smaller carb more effciently, Like I said, aint no mathmatician, wish I was, but sometimes the math dont add up. Chad

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buickanddeere... call for

06-29-2004 14:06:47




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 Re: Re: Re: Re: Re: Re: power increase from added in reply to ChadS, 06-29-2004 12:25:49  
G-Man, we are getting into a "what came 1st, the chicken or the egg" with manifold pressure,velocity,cam timing,overlap,airflow and compression topic. Can you try an explanation in your own words to clear this? Particularly about compression "affecting" port velocity and flow?



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ChadS

06-30-2004 07:21:12




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 Re: Re: Re: Re: Re: Re: Re: power increase from ad in reply to buickanddeere... call for, 06-29-2004 14:06:47  
LOL I love history lessons,, oh, wait math lessons,, LOL please,, Would very appreciate it very much, if you guys taught me this! I am all ears!! Well eyes,, LOL. I can reconize what you are describing, just break it down for me,, Hope that is not too much trouble,, we might be here all day!! LOL thanks guys!! ChadS



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OldPuller

06-29-2004 17:37:32




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 Re: Re: Re: Re: Re: Re: Re: power increase from ad in reply to buickanddeere... call for, 06-29-2004 14:06:47  
Give up. You'll never explain thermodynamics to a high school drop out like Chad. The laws of physics don't apply to his little world.



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ChadS

06-29-2004 21:16:27




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 Re: Re: Re: Re: Re: Re: Re: Re: power increase fro in reply to OldPuller, 06-29-2004 17:37:32  
Drop dead dork



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r-man

07-01-2004 15:32:47




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 Re: Re: Re: Re: Re: Re: Re: Re: Re: power increase in reply to ChadS, 06-29-2004 21:16:27  
My 2 cents. The reason a high rpm motor need the big ports, etc. is that it has less time to fill the cylinder. Optimum velocity is 300 ft./sec. to get the same volume of air in less time and maitain the velocity requires a bigger port cross section. I can't see where compression ratio could affect the so called vaccuum in the intake tract.Let's say my engine is on the intake stroke and fills the cylinder.Next the intake valve closes.Now the piston starts up on the compression stroke.Then the power stroke and finally the exhaust stroke where the piston pushes out everything except the volume of the combustion chamber. When the intake opens again it now has to fill the area of the swept volume. now try this scenario. My engine is on the intake stroke and fills the cylinder.The intake valve closes.Now I immediately open the exhaust valve and hold it open for the next 3 strokes. The piston goes up on the compression stroke but there is no compression because everything flows out the exhaust. The cylinder refills with exhausted gasses on the power stroke and then the piston empties the cylinder on the exhaust stroke just like it always does. The bottom line is that conditions in the cylinder are the same at the end of the exhaust stroke no matter what the compression is. Also,port cross section should be kept as close to constant all of the way thru. As the volume changes from smaller to bigger and bigger to smaller turbulence occurs. Why is that bad? Equate turbulence with stirring and the intake charge with a fluid. It takes energy/power to stir a fluid.

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bud barenie

06-29-2004 04:27:20




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 Re: power increase from added compression in reply to buickanddeere, 06-28-2004 18:56:05  
building an (m) motor 4.130x5.75. custom pistons
400-450 gas head compression with stock head gasket and a flat top piston would have came out to about 7.27-1
ratio (not figuring compression ring depth!
with all the measurements, and doing it by computer, i had piston's made at a 9-1 ratio !!
of course that can very some ! question ?
why after 9-1 is their less increase and on a small motor, going from 7 to 9 how much increase per point !
thank's for the info. how did you come across that

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