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Restoration & Repair Tips Board

Hydraulic Cylinder Replating

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Nathan S

07-02-2007 12:18:25




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I have a 3-point backhoe that has rusted hydraulic cylinders on it. The chrome is gone. Are there places that replate these or do I have to get a new ram? What would it cost to have somethning done like this?

Thanks
Nathan




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john_bud

07-04-2007 05:10:31




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 Re: Hydraulic Cylinder Replating in reply to Nathan S, 07-02-2007 12:18:25  
It's probably cheaper to buy new ones.

www.surpluscenter.com


Lower the hoe part that is controlled by the cylinder very slowly until it releases the tension in the cylinder pins. May be a 2 person job, but fairly easy with a soft touch.

Then take out one of the pins, usually the rod side and extend the cylinder all the way. Measure the distance from pin center to pin center. Then retract it all the way and measure. Just for giggles - repeat the measurements. Note the diameter of the rod, the diameter of the pins and the diameter of the cylinder. The cylinder inside bore is the important bit, it's usually 1/2" less than the outside diameter.

Buy a replacement with the same dimentions. It's ok to go slightly larger in diameter, slightly longer in stroke as long as the retracted distance is the same.


If you know someone with a lathe and a welder, you can buy replacement chromed rod in both metric and inch sizes. Will need to put the threads on the end and weld on the new pin boss.

www.crconline.com


Repair of the rod is expensive. The costs for an excavator with 8" cylinders is not that much more than for a 3pt hoe with 2" cylinders.

They have to chemically strip off the chrome, nickel and copper. Turn the rod down to smooth. Plate up copper, nickel to the correct diameter (actually over size then turn back to true) then overplate with hard chrome. Not cheap.


jb

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glennster

07-02-2007 12:53:38




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 Re: Hydraulic Cylinder Replating in reply to Nathan S, 07-02-2007 12:18:25  
if they are pitted, its not worth having them hard chromed. they would have to machine the ram down, then your seals wouldnt work. i have had quite a few cylinders rebuilt. cost around 300--400 the big cylinders on my loader. not too bad as the cylinders were pretty well shot and noting was available anymore. they put new rams in and updated all the seals.



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Jon Hagen

07-04-2007 06:37:33




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 Re: Hydraulic Cylinder Replating in reply to glennster, 07-02-2007 12:53:38  
Several hydraulic shops I have worked with have chrome shaft in bulk and will build new rods for the lowest cost repair.



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