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Stationary Engines Discussion Forum

Heli-coil in aluminum head

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doorman

03-19-2006 19:32:45




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I have a Wisconsin V-4 engine with aluminum heads. One of the sparkplug holes is stripped out. Has anyone used "heli-coil" inserts to repair this problem, and did they work? thanks doorman




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reservedaa

04-13-2007 18:32:25




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 Re: Heli-coil in aluminum head in reply to doorman, 03-19-2006 19:32:45  
If the plug grabs thread at all, I would lock tite the plug in, but make sure you use good high temp stuff, it worked for me.



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John Garner

03-22-2006 12:24:30




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 HeliCoil? What do you mean? in reply to doorman, 03-19-2006 19:32:45  
doorman --

HeliCoil is the name of a company that was the originator of the "wound-wire" type of thread repair insert, but wound-wire inserts aren't the only type of thread repair insert that the HeliCoil company makes.

Wound-wire inserts -- what most people mean when they use the HeliCoil brand name as a generic descriptor -- ARE used to repair spark plug threads, but they make a third-rate repair. Solid inserts are much better suited to this particular job.

The queen of the solid insert is the Time-Sert, but the installation tooling is expensive enough to make the Time-Sert a take-it-to-the-machine-shop proposition for most of us.

Next step down are a couple of inserts that are essentially glued in place. My personal favorite is the EZ-Lok insert (check their website at www.ezlok.com ), but the HeliCoil company's brand of solid insert, which they call Sav-A-Thread, is probably as good.

John

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Bob

03-22-2006 19:07:10




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 Re: HeliCoil? What do you mean? in reply to John Garner, 03-22-2006 12:24:30  
John,

For a simple Wisconsin head, there's nothing wrong with a simple Heli-Coil.

I certainly would not call it a third-rate repair.

If they were THAT bad, there would be a lot of spark plugs popping out of cylinder heads!

I certainly do not disagree with you on the other options, I'm just making the point a simple Heli-Coil will do the job!



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MLP

03-21-2006 04:21:36




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 Re: Heli-coil in aluminum head in reply to doorman, 03-19-2006 19:32:45  
Had to do one on a Nissan pick-up. It lasted longer than the frame of the truck did.



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Bob

03-19-2006 21:15:27




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 Re: Heli-coil in aluminum head in reply to doorman, 03-19-2006 19:32:45  
Of course they work. Been around forever. Properly installed, they will hold more than the original threads.



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135 Fan

04-13-2007 19:22:25




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 Re: Heli-coil in aluminum head in reply to Bob, 03-19-2006 21:15:27  
They make special Heli-coil kits for motorcycles and snowmobiles that are mostly aluminum. Stripped spark plug holes are fairly common in aluminum heads. If you can take the head off is best but it can be done with the head on. I had it done to a ski-doo once. The guy put a bunch of grease on the drill bit and went a little at a time. He also put grease on the tap. All the filings stuck to the grease. He made sure the piston was near the top but not all the way up. After the repair he took a vacuum and sucked around the repaired hole just to be sure. Dave

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