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100 amp Power Supply

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Bob (WI)

05-02-2001 10:32:45




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I need to know what size and type wire I should buy to get 100 amp's out to my shop, the wire will be buried and be hooked up to my 200 amp service in my house and have a 100 amp breaker box in the shop, the wire will be about 115 feet long which I have been told is at maximum distance to do it this way. Thanks In Advance.




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Mark

05-03-2001 20:07:10




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 Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 10:32:45  
I don't care how it gets done, if in doubt, hire it out. If not, you get guys like me who are full time Fire Fighters/EMT's and part time farmers that show up in a red box, do everything we are trained to do...and still have to explain to your family why you are not coming home...Just a thought.



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CHRIS-MF35

05-04-2001 14:27:17




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 Re: Re: 100 amp Power Supply in reply to Mark, 05-03-2001 20:07:10  
WELL PUT.



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Warren

05-03-2001 08:47:44




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 Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 10:32:45  
Bob,

I had exactly the same situation a couple of years ago. I live near Madison, Wisconsin. After researching like you are doing, I found that the size wire needed for 60-100 amp service would be too costly. I contacted Wis. Power and Light (Alliant Energy now). They offered to run a new service from the pole on my yard to my shed and bury it underground - free! They claimed that as long it was a new service, the first 100 or 200 feet underground would be free. The downside to this of course is that I now have an extra bill with a monthly service fee, but I also have 200 amp service and I didn't have to mess with my house panel. Give it a try, give em a call.

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CHRIS-mf35

05-02-2001 19:46:54




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 Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 10:32:45  
you need three #3 and a #8 ground,assuming thhn wire in conduit. ground and neut must be split in subpanel, neut will not be bonded. do not put phone in same pipe.this is the min to pass nec.if you use #4 or only three wires if theres ever a fire it could cause problems getting your ins to pay. to be the safest buy a permit and get advice and approval from your local inspector. here in east tn they only run about $20, a cheap price to pay for peice of mind. some of the advice you have received here is incorrect. with what i've seen in the past, the only one i would trust is old sparky. as a general rule you raise wire size every 200 feet. as for dean you have a problem with the power co,they size their wire way to same!!, feeding your house, but you'll never get them to admit it. i have mine feed from my house with no problems. as for jake i hope he's a lawer because a n electrician he isn't, and he my need one giving advice that can get someone injuried or worse. hope i haven't stepped on too many toe. CHRIS-MF35 (licenced electrician)

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Big Jake

05-03-2001 06:01:24




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 Re: Re: 100 amp Power Supply in reply to CHRIS-mf35, 05-02-2001 19:46:54  
Chris: Just what advice did I give that was incorrect? THHN wire is not approved for wet locations & wire bured in a trench whether in conduit or not is a wet location. Look up definition of wet location in the NEC. I know a lot of inspectors let this go but code is code. I am a mechanical engineer who works in facilities of a large plant



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Dusty

05-05-2001 04:22:11




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 Re: Re: Re: 100 amp Power Supply in reply to Big Jake, 05-03-2001 06:01:24  
Big Jake, you are right about THHN wire not being rated for wet locations, BUT I have never seen THHN wire that was not dual rated, THHN/THWN W for wet locations.
Dusty



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CHRIS-MF35

05-03-2001 16:47:27




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 Re: Re: Re: 100 amp Power Supply in reply to Big Jake, 05-03-2001 06:01:24  
you must pull 4 wires. grnd and neut must be sep. to ensure a breaker of tripping in a shorted condition.don't try this at home, but lay a wire fed from any size breaker (not gfi) on the ground and see how long it takes to trip. your true gound is through the service. for this reason if a subpanel is bonded downline with no sep grnd then an unballanced 110 load can cause a short in the feed to not trip but KILL. second #4 wire is not nor has ever been rated for 100 amp. you could by code put thhn on 100 amp ONLY IF your devices on each end of the wire is rated for 90 deg. C . good luck finding them, ONLY then you can go to the next higher standard breaker size. you install systems not componets.

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Big Jake

05-04-2001 07:09:07




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 Re: Re: Re: Re: 100 amp Power Supply in reply to CHRIS-MF35, 05-03-2001 16:47:27  
Your theory is full of holes. You need to go back & reread Article 250. Funny now I know why I
can design systems & you need an inspector to check your work!



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CHRIS-MF35

05-04-2001 14:24:44




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 Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Big Jake, 05-04-2001 07:09:07  
YOU CANNOT BOND NEUT AND GRND EXCEPT AT THE MAIN SERVICE!!!he is talking about installing a subpanel,therefore you must have 4 wires, 2 hots one grnd bonded to the subpanel and service, and one neutral bonded only at the main service. you always bond your ground at any metal box or fixture. but not your neutral. do you understand or do you need help? just call your inspector and get a rejection your way. and that is why all jobs come up with extras is people like you designing. inspector are for stopping people who do not know what they doing from installing things you design. i've yet to have one rejected there may be one someday but not yet. i don't guess you have ether though, oh what that ? you can't pull a permit for inpection? i wander why? not smart enought to pass the state master electrician's exam? untill you do, do everyone a favor and stick to what you know, and it sure is not electricial. p.s. i do industrial service work, i'm the guy your people call when you and they can't fix it.

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paul

05-05-2001 12:51:05




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 Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to CHRIS-MF35, 05-04-2001 14:24:44  
Speaking in general, and not this specific case, many farm sites are wired with a main disconnect (fuse) right after the meter, and seperate branches run from this disconnect to various buildings that each have their own main service box. These boxes are all grounded to earth, neutral & ground. At some point in time this used to meet code. I believe in the last decade I've read this system in a current code reference book, so in some form it must have been accepted.

Does this make sense to you? I'm just a simple dirt farmer, & am not trying to design my own system - just interested in the topic.

For what it's worth, I understand what you are saying - when feeding out of the main breaker in the house, if the neutral & ground are connected at the shop box also, it defeats the point of the ground wire. I think I'm asking you about something different? :)

--->Paul

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CHRIS-MF35

05-05-2001 19:33:51




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 Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to paul, 05-05-2001 12:51:05  
that was the norm prior to 1996 code changes.the disconnecting means after the meter is the service, all other are subpanels. it also depends upon whin you state adopted the latest nec changes.



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paul

05-03-2001 05:07:04




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 Re: Re: 100 amp Power Supply in reply to CHRIS-mf35, 05-02-2001 19:46:54  
I appreciate most of what you said. You seem opposed to the ground rods, I'd like to ask about that. It is (was?) standard way of doing things here in southern MN. Every out building has a ground rod on most farmplaces I've looked.

In my feeble, simple-dirt-farmer mind, I feel better with each building grounded, rather that a ground wire running the whole 600+ feet of runs on this farmplace. We have 3 branches coming out of the meter pole - one 75ft west to the house, one 200ft south to sheds & the deep well, and one (hum, 2 really - short 25ft one to the shop) 300ft east to the barn & sheds. Hum, 9 ground rods on the place.

This wiring is all overhead, all in old poor shape, and all undersized for anything more than lights & 1hp motors. (The main service is only 60 amp...) So, I have some expensive bills ahead of me, and I read these type of messages with great interest. I will do more than follow internet advise for any upgrades tho. :)

But anyhow, no more ground rods? That's what I hear you saying.

--->Paul

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Neil

05-03-2001 06:55:49




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 Re: Re: Re: 100 amp Power Supply in reply to paul, 05-03-2001 05:07:04  
Grounding codes and the reasons behind them do not always match what "common sense" says is best, but the codes are usually correct as are the reasons behind the code.



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paul

05-03-2001 12:40:45




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 Re: Re: Re: Re: 100 amp Power Supply in reply to Neil, 05-03-2001 06:55:49  
Yes, that whole bonded & unbonded load center curcit breaker deal seems very confusing. I studied it a long time, & it finally made sense, and the reasons behind it. The neutral & ground seem to be almost interchangable at first glance, as they often start & end at the same spot - but of course, they both have their seperate jobs to do, are very important to keep seperat, etc.

But I've read fairly current (1990's?) books on farmplace setups, and I thought outdoor grounding of individual buildings from the meter (main fuse) were still useful.

Again, this is all curiousity, I'm not making diagrams based on what anyone has to say. :)

Sigh - in addition to old undersized exterior wiring, this place has a total of 2 grounded recepticales. The ground wasn't thought of back in the 40's or 50's when the REA came in... At least the house itself has good sized wires - was originally a 32 volt battery/power plant system in the basement. I bet the wires in the house going to lights & such is bigger sized that the wire outdoors going to the shop...

--->Paul

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Corey

05-02-2001 13:27:29




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 Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 10:32:45  
About 10 years ago, I ran about 150' of #2 wire to the barn from the house. I pulled it right out of the 200 amp panel in the house and right into a 100 amp panel in the barn. I have used the welder, compressor, etc. with no trouble! I do agree, though, that you should use conduit. Do yourself a favor and pull a phone line through the conduit while your at it.

Corey



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Big Jake

05-02-2001 10:54:40




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 Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 10:32:45  
#4 copper will work. Will you direct bury or put into conduit?
Will you run 4 wire or drive a ground rod @ shop? I'm not sure why 115' would be maximum to do this. My transformer servecing my house is over 200' away from my house. The power company does put a "pull box" every 150' though! The cost does
start to rise exponetially after 100'!

www.elec-toolbox.com/calculators/voltdrop.htm

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Bob (WI)

05-02-2001 11:25:58




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 Re: Re: 100 amp Power Supply in reply to Big Jake, 05-02-2001 10:54:40  
I was planning on direct bury, I was told something about power loss was the reasoning behind maximum footage, I was also thinking of useing 4 wire and hooking to a 100 amp breaker in the main box and useing that as a main breaker and useing smaller breakers in the shop to route power to the outlets and lights. I'm open for suggestions as to what would be best, The estamets I got with me digging the trench and providing the 100 amp box was $600 to lay in the wire and hook up both boxes. Gotta be a cheaper way to do it.

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Big Jake

05-02-2001 11:56:23




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 Re: Re: Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 11:25:58  
Thats why the longer the run the bigger the wire size. To compensate for voltage drop. I see no problem in using a 100amp breaker on your house
breaker box & using a breaker box in the garage. I personally would not dirrect bury wire. To much trouble with critters & soil heaving etc. I would use pvc conduit & bury 18" deep. I would run 3 wires & drive a ground rod outside shop. I use THHN/THWN wire becouse its cheap & our inspector will allow it inside buried conduit-some wont as technically its not approved for wet locations. Find you an electrical supply house or even GRIANGERS to buy your material from-hardware stores are to expensive.

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Dean

05-02-2001 11:51:18




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 Re: Re: Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 11:25:58  
I too live in WI and wired my barn from the electric company pedestal. They provide a 100 amp breaker just for this purpose. DO NOT USE THE HOUSE BOX!

I ran 140' of #4 UF copper and did all the wiring myself. Be sure to use a ground rod and install it correctly. Be sure that no wire is exposed. It must be underground or inside a plastic pipe. I hired a farmer with a small backhoe to dig the trench. I helped out with the manual digging near the buildings. The whole deal.. wire, box, trenching, cost under $400.

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Big Jake

05-02-2001 12:06:38




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 Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 11:51:18  
Their might be local codes against coming out
of box in the house-but the NEC code sure does not prohibit this!!



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Dean

05-02-2001 13:25:34




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 Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Big Jake, 05-02-2001 12:06:38  
Doesn't matter. If you use the house box, every time you turn on a grinder, welder, or any high amp draw motor, everything in the house gets a low voltage. This is the fastest way to burn up household appliances, electronic equipment, etc. That's the reason why the electric company provides a separate 100-amp breaker at the pedestal.



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Bubba

05-02-2001 18:14:57




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 Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 13:25:34  
This post is an example of why electrical advise should be NOT be taken on the internet!!!

There is absolutly no reason if the proper wire size is used that low voltage would be a problem.

If that was a true statement, then how would factories make runs of several hundred feet without any low voltage problems.

Dean, You need to study the NEC and basic electrical therory a tad bit more before giving advise!

NEC=National Electrical Code

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Dean

05-02-2001 18:26:31




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 Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Bubba, 05-02-2001 18:14:57  
You don't have the slightest idea what you are talking about! Ask ANY licensed electrician!

And pay attention next time. The length of the wire run has NOTHING to do with it!



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Old Sparky

05-02-2001 18:50:55




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 Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 18:26:31  
Brother Dean, length has a great deal to do with it. Chapter 9 of the 1999 NEC, tables 8 & 9 properly applied, will illustrate this. The #4 you used may be working well for the loads you are imposing. The amperage listings in table 310-16 for 60 deg. C conductors are to be applied to devices rated not more than 100 amperes (Article 110-14 c-1). Therefore your service to your shop should be protected at a maximum of 70 amperes per table 310-16. For 100 ampere service, the conductor should be #2 minimum. Those are the correct facts!

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Dean

05-03-2001 05:59:12




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 Re: Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Old Sparky, 05-02-2001 18:50:55  
Old Sparky, #4 COPPER is acceptable. The use of ALUMINUM would require #2 for the wire run I have. The electric utility came out and measured and wrote down the specifications for the wiring as I listed above. They also wrote down the specifications for the ground rod and clamps. It is certainly possible that different utilities have different standards and that they may vary from the NEC.

But back to the original post. My answer had to do with the load capacity (ampacity) of his house box and the possible problems with attempting to add 100 amp breakers to an existing 200 amp house box. If he had the capacity in the box, he would not have asked the question. You are correct, wire size IS important (very important) but I was simply trying to point him in the right direction regarding a separate feed to his barn. Our electric utility requires either a separate meter or the use of the provided separate 100 amp feed at the pedestal (underground service here). All current installations here provide for a 200 amp house feed, and 100 amp barn feed, and a 20 amp feed for outdoor lighting.

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Old Sparky

05-03-2001 17:32:44




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 Re: Re: Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-03-2001 05:59:12  
The #4 copper is acceptable as SERVICE entrance conductors in RESIDENTIAL applications (Article 310-15 b-6, table 310-15 (b) (6)). The reason I took pains to point out the need for #2 is that the code would require #2 for any 100 amp circuit (certain motor only circuits might be an exception) pulled from ANY existing panel. As far as the lights dimming at the house when loads are turned on at the shop, the use of undersize wire running to the shop would be one factor causing such dimming. The voltage drop from the undersize wire causes the amperage load to go up, causing a voltage drop at the house.

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Ray,IN

05-02-2001 21:17:49




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 Re: Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Old Sparky, 05-02-2001 18:50:55  
Sparky you're right as usual. The info???, being posted here is exactly why most all states require electricians to be licensed now. I forget which poster suggested contacting the local permitting authority, it's good advice, and the ins. co. will appreciate it. A diary farmer in Indiana wired in his own generator during a storm and backfed into the power lines killing a lineman restoring power. He lost his farm and spent 15 yrs. in jail for saving money by wiring it himself.

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bob

05-02-2001 18:37:06




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 Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 18:26:31  
oh but lenght ofrun has a lot to do with amp load It seems using #4 copper it should be plenty heavy where people get in trouble is using alumiunm i run my shop about same distance and have noproblems in 30 years



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Bob (WI)

05-02-2001 14:05:37




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 Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 13:25:34  
The power pole is 20 feet away from my shop and 100 feet away from my house, the electric company suggested putting in another over head wire to the shop and put in a meter and 200 amp box, I thought about it but don't want anymore over head wires or have a meter hanging on the building, even the to contractors suggested underground, one was said to put the main in the shop box with a ground stake and the other said to put the main in the house box, In my old garage that was 30 feet from the house there was a old fuse box that was supplied off a 40 amp breaker in the house and never noticed any problems running my 220 compressor or welder.

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paul

05-03-2001 04:53:04




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 Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 14:05:37  
I'm sure not qualified to give wiring advise; however, if your meter is on the pole like it is out here in our part of the world, surely it would be better to run a 20 foot power supply from the base of the meter to your shop, rather than running all that power from the pole to your house, and then back out to the shop again. Shorter runs are always better! I do not understand why you would need a second meter? Also such runs can be run underground in our area anyhow.

--->Paul

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bob

05-04-2001 18:29:42




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 Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to paul, 05-03-2001 04:53:04  
mymeter is on house so is not any longer than another seperate line



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Dean

05-02-2001 15:11:26




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 Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Bob (WI), 05-02-2001 14:05:37  
Our electric here is underground. I understand why you don't want any more overhead wires or two meter fees.

The low voltage problem results in shortened life of appliances, especially refrigerator, freezers and air conditioners. Sure, you may not notice anything when you use the shop power but over time it might not be good for the appliances.

BTW, I got all my supplies at Menards. They were cheaper than anybody else.

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Brian G. NY

05-02-2001 18:49:57




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 Re: Re: Re: Re: Re: Re: Re: Re: 100 amp Power Supply in reply to Dean, 05-02-2001 15:11:26  
My barn is 215 ' from my house. My house has 200 Amp service (I have no electric range or electric hot water heater) I ran 00 Alum Triplex inside sch. 40 2" PVC conduit. I also ran 3-12W/G in the same conduit to accomodate spotlites on the barn that operate from 3-way switches; one at the house, one at the barn. I also ran a 6 pair telephone line and coax cable. I used 3/4" plastic pipe as conduit for these: a separate one for each. ALL the wiring is "direct burial" type even tho I ran it in conduit. I also ran 3/4" plastic pipe connected to a frost-proof hydrant at the barn. I buried everything at least 4' deep and where it passes under my driveway, I went to 5'. My feed to the barn is fed off a 100 amp breaker in the 200 amp panel box in the house. I installed a separate 100 amp panel in the barn with it's own separate ground. The only 220 Volt items I have in my barn at present are a 180 Amp welder, my 4 HP Air Compressor and my radial arm saw. The saw and the welder never run at the same time, but occasionally the air compressor may come on while I'm welding. I have experienced no problems with this set-up and it is better than I ever dreamed I would have. Many people would say "more is better" and I guess if there is even the slightest chance that you may add some real heavy equipment or that several people will be using heavy equipment at the same time, a 200 amp panel in your barn with a separate feed at the pole could not be considered excessive.

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