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Tool Talk Discussion Forum

spx/otc tool

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cat236

04-29-2007 03:48:25




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I have a 99 F350SD and need to replace high pressure hose orings. Removal of the hose requires a quick release tool. According to the International instruction sheet a NO. 6 quick release tool (ZTSE4449)is needed to remove oil lines.I contacted SPX directly and they wanted $60 for the tool and about a week for delivery. I already got hosed by the OEM for three orings and .02oz of 680 loctite for $30. I will do what it takes to repair leak as I have no choice but it is sure hard to pay $90 to replace a few orings. A local dealer said one of their techs had made a tool but could give me no specifications on materials or design.To those who might suggest letting the dealer repair I have already inquired and it is near $300. All of my local parts houses do not have any other options, they too would have to order from OTC. Have any of you made this tool,or have a trick to removing these lines without tool?

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cat236

04-29-2007 17:48:44




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 Re: spx/otc tool in reply to cat236, 04-29-2007 03:48:25  
I am aware of the kit as I said in my earlier post I have already purchased kit, this is where I obtained part NO. for tool needed. I have already replaced the oring on the end plug fitting as it was leaking AS IS ONE of the discharge fittings.This is the reason I am in search of tool. Between the two the leak was significant enough I had a drop in oil pressure and am not driving truck at this time. Truck has almost 240,000 on it. By far my biggest concern was having my truck down for a week awaiting arrival of tool from OTC.Also I have equipment repaired that needs to be delivered.

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Hobo,NC

04-29-2007 11:04:14




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 Re: spx/otc tool in reply to cat236, 04-29-2007 03:48:25  
I have never had to remove a line for leak"n. Most I have seen you will see a hex plug on the back side of the pump, the o-ring will B blown out. Makes for a real good leaker. One of the orings fit that plug, only way to git the o-rings izz a $30 kit.



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Arkandan

04-29-2007 04:16:21




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 Re: spx/otc tool in reply to cat236, 04-29-2007 03:48:25  
Here's a write up from the forums at thedieselstop.com on this tool. Apparently there is a tool that will work in it's place, but you have to ask at the parts houses. Good luck.

"All of the oil rail fittings and plugs on the head (and on the HPOP) were bone dry. Yes, the Orange and Blue Charge Air Cooler hoses weep a tiny bit, but that little bit of seepage in no way accounted for the "Exxon Valdez" style puddles that I spent many more dollars cleaning up to be environmentally responsible than I spent on fixing the cause.

Speaking of fixing the cause, Ford has noted this problem, and has issued the following TSB's guiding dealer network service technicians to the fix (since more than a few rear main seals were misdiagnosed and replaced needlessly).

From Most Recent to Last:

TSB 04-04-04
TSB 03-21-50
TSB 03-17-01

I don't have the full text to these TSB's handy, but someone else here might post the text for all to read.

The Ford part number for the kit that contains three O-rings along with a small capsule of LocTite 680 Sealant is 2C3Z-9G804-AA.

Note that this kit is also available from International. The International part number for the Instruction Sheet is 1171794R2.

You will also need a special tool to release the HPOP line fittings, unless you are lucky (as I was) and find that the line fittings are not leaking, only the end plug. Further on in this post, I will mention the CRITICAL first step that I took in making this determination, and what I believe to be the most ACCURATE method of locating and verifying leaks. But briefly back to those lines... if yours are in fact leaking, or for those that throw new parts at things before definitive diagnosis, the recommended tools are:

Rotunda Essential Tool #303-625
or
High Pressure Hose #6 quick release tool ZTSE4449
or
A $10. equivalent available at a local speed shop or decent parts house."

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