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Corn Stoves

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Farmer /Paul

08-09-2001 03:53:27




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I just read all the posts for the outdoor boiler sounds interesting , but cutting and handling wood creates a lot of heat on its own. Has anyone looked into heating with corn, wheat or rye?

The past 2 winters I have used corn, wheat or rye to heat my shop (40X56) and my old farm house.
I am using some old Dovetec corn stoves I picked up at an auction. The stove in the house is putting out about 24000BTU to 30,000BTU /hour and does about 60% of my heat load on the coldest days.

My neighbour (a farmer and Mechanical enginneer) and I have modified the units to run under vacuum and installed homeade plate heat exchangers to increase the stoves eff. to around 96%. The exhaust is comming out well under 100 degrees F.The exhaust used from the back of the exchanger is PVC pipe. No smoke or smell when the door is open and I can run waste grain to heat. I have a seed company that gives me old stock and other farmer give me the tail end of old bags or treated seed.

The grain stoves are great no wood to split, stack, cut haul.There is no ash or smoke either just a CLINKER to remove once a day (and its fertilizer).I put the grain in small gravity box wagons for storage and moved it to the house/shop in pails. 1 load per week about 9 bushels.

This year I plan on making a vacuum delivery system, to draw the grain into a small storage tank. No more pails.

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John ('48 Cub, Ohio)

08-17-2001 09:37:20




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 Re: Corn Stoves in reply to Farmer /Paul, 08-09-2001 03:53:27  
One word of caution. I worked in the appliance industry for a number of years and something that you said raised a question. If you are cooling the exhaust gases to 100 degrees F(or less) you will run a significant risk of the gases condensing inside the pipes and potentially even in the upper end of the heat exchanger. Besides generating an annoying puddle inside your heat exchanger (that you may not ever see) these gases may contain various contaminants (nitrogen, sulfer, etc) that in solution are mild acids. Eventually, this could corrode holes in your exhaust and allow some nasty poisons into your house. I suggest pulling some of the vent pipe above the final heat exchanger periodically and checking for signs of corrosion. The bottom of the heat exchanger is a good place to look also.

Congratulations on your yankee ingenuity.

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paul

08-09-2001 10:41:05




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 Re: Corn Stoves in reply to Farmer /Paul, 08-09-2001 03:53:27  
I'm interested in the corn stoves, had a lot of discussion on them at www.newagtalk.com last winter with the LP prices. Saw a couple models at Framfest this week, but it was 97 degrees out with a heat index of 110, so I just couldn't walk up to one & check it out!

Anyhow, all that I see on the market are glass front gold trim, look more like a fireplace for a livingroom. I'd prefer an industrial type unit, no frills or looks, just sit in the basement with a good sized hopper. Anyone make something like that? Don't want a fireplace, I want a heat producer!

--->Paul

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Ron Hoder

03-16-2002 14:09:11




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 Re: Re: Corn Stoves in reply to paul, 08-09-2001 10:41:05  
Hi Paul,
If you have not found a corn "furnace" yet, I sell the Trager furnaces. I have one in my 5200 sq. ft. house and my wife keeps it at 77 degrees. They make two forced air units and a hot water unit.
If you have any questions you can call me at 810-343-2186.
Ron



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brian

01-09-2002 00:19:22




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 Re: Re: Corn Stoves in reply to paul, 08-09-2001 10:41:05  
try northlandtools.com. I got there basic model for 1699 and it heats my down stairs and keeps the upstairs at 65.



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Steve U.S. Alloys

08-10-2001 05:48:21




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 Re: Re: Corn Stoves in reply to paul, 08-09-2001 10:41:05  
Hi Paul,
try www.cornburner.com
There's a man not far from here that sells them. Might be a distributor in your area. They have a stove that is industrial looking as you describe and the model with the gold trim. He also has a small bin that sits outside for storage. Not sure if it feeds the stove or not.



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Farmer /Paul

08-09-2001 11:47:13




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 Re: Re: Corn Stoves in reply to paul, 08-09-2001 10:41:05  
The dovetec stove I use in the house looks like a black with gold trim wood stove. I located it in the basement and use the existing duct work for the forced air furnace to distibute the heat thru the house. In my shop it is a larger unit with a pipe type manifold built into it. The one in the house looks good an is all buisness.

Ja-Ran is another company that produces a forced air corn/grain furnace, I am waiting for a brochure about them. Traeger Industies also produces a couple good sized units with the added capaability of heating water for washing etc. You can e mail Ja-Ran ( Randy@ja-ran.com) they are out of Lexington Michigan, I believe. I find the use of grain etc a very interesting topic, there are many different areas this type of fuel could be used. There is a large Green House industry in this area and the rising cost of nat. gas. has growers looking at Bio Mass fuels to heat their green house operations.

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Rick Knuckles

03-20-2002 15:05:42




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 Re: Re: Re: Corn Stoves in reply to Farmer /Paul, 08-09-2001 11:47:13  
I have a Dovetec corn stove and I'm wanting to know if anyone knows what the door is made of. I have sanded it down to repaint it for sale. It is made of two separate castings...the inside with the hinges is cast iron with a glass center and the outer cirlular piece is either aluminum or nickel with a nugget look on the outside. The two pieces are casted together and can't be separated. I'm having a hard time telling what kind of material the outer piece is. Can anyone tell me?
Thanks

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Tony

02-11-2002 07:30:38




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 Re: Re: Re: Corn Stoves in reply to Farmer /Paul, 08-09-2001 11:47:13  
I have a Dovtech I bought in 1992 and used one winter for the garage. I had the same problem with moisture in the bin. Maybe not enough draft. I'm looking to sell it. I paid $1500, make offer. I live in West Bend, Wi.



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John Garber

04-27-2002 13:06:48




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 Re: Re: Re: Re: Corn Stoves in reply to Tony, 02-11-2002 07:30:38  
whot ndo wou need



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Charrie Watkins

05-06-2003 09:43:38




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 Re: Re: Re: Re: Re: Corn Stoves in reply to John Garber, 04-27-2002 13:06:48  
John.
I believe that I have spoken with you before concerning spart parts for the DoveTec corn stove.

I need the shaft of the auger. It connects with the motor. Mine is all rusted and we still need heat here!!! Also the round spacer that goes around the auger staft.

Pls respond as soon as you can.

Thanks, Charrie



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bob

01-04-2002 08:13:39




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 Re: Re: Re: Corn Stoves in reply to Farmer /Paul, 08-09-2001 11:47:13  
i have a dovetec stove that i don`t know how to control the settings. can you provide me with any information. i`ve tried to control the corn/pellet dropping but it seems to me that the dropping stop and the fire goes out. thank u



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