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Tractor Talk Discussion Forum

GMC Truck Transmission question

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Jack B. Nimble

02-03-2005 08:20:26




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My 1991 GMC K2500 with a 4L80E tranny broke a cooler line last weak and I had it towed to the transmission shop. I told the guy that it had other issues and was due to be looked at anyway. The main problem is that when I pull my trailer it blows a fine mist of oil all over the place, doesn't seem to matter if its hot or cold. He said that was caused by the pump "bypassing" and could not be fixed without doing a complete rebuild. I told him it had to be reliable come spring because I use it a lot and authorized the rebuild at an est. price of $1800.00. After a weak and 2 days He said it was done. Go to pick it up and all they did was fix the line and put oil in it(I could have done that myself). Then he explained that since it still works O.K. that a rebuild would be a waste of money at this time and to just drive it and keep an eye on the oil level. Is He right or should I find a new transmission guy? Even if the blow by oil won't hurt anything it is still an annoying mess. Plus, since it is not fixed am I going to break down with my trailer this summer while 2 states away and really be screwed on towing?

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Can't even use my name

02-03-2005 15:20:55




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 Re: GMC Truck Transmission question in reply to Jack B. Nimble, 02-03-2005 08:20:26  
I beleive you have the 4L80 not the 4L80E.



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Bubba

02-04-2005 03:43:50




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 Re: GMC Truck Transmission question in reply to Can't even use my name, 02-03-2005 15:20:55  
All '91s had the 4L80E, it was the first year they were used.



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Bubba

02-03-2005 14:05:03




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 Re: GMC Truck Transmission question in reply to Jack B. Nimble, 02-03-2005 08:20:26  
What happended to you was that the cooler line cracked, spewing ATF; eventually it broke. I'll give the guy credit for not scewing you over the unnecessary $1,800 rebuild. I will say that if it took him 9 days to replace a cooler line he must have done the job blindfolded wearing boxing gloves.

The 4L80E is near bulletproof. Perform the recommended "severe duty" maintenance on it and it will last 200K miles easy. BTW, the overheating problem mentioned by others resulting in ATF puking out the dipstick tube burning several trucks to the ground was caused by people who refused to read their manuals (and visor label warning)... "DO NOT TOW IN OD". There was insufficient oil flow through the cooler in OD to cool the tranny. In '95 or '96 that problem was fixed.

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Mitchissippi

02-03-2005 08:36:21




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 Re: GMC Truck Transmission question in reply to Jack B. Nimble, 02-03-2005 08:20:26  
I wonder if the fine mist you mentioned was an early warning of the leak you sorung. Both of your problems might be fixed.

Mitch



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dr.sportster

02-03-2005 08:31:39




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 Re: GMC Truck Transmission question in reply to Jack B. Nimble, 02-03-2005 08:20:26  
This guy sounds incompetent.I dont understand where you are saying the leak is coming from.So far everything this guy told you does not sound right.Tell him you will be "bypassing" to the next tranny shop.



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Allan in NE

02-03-2005 08:29:49




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 Re: GMC Truck Transmission question in reply to Jack B. Nimble, 02-03-2005 08:20:26  
Jack,

Dump the guy who is giving you advice about the pump "bypassing". This guy must not know that the 4L80E uses a variable vane pump and is supposed to continually "bypass".

If the truck were mine, I would go out right now and hook up the trailer. Take 'er out on the road and see if it still pukes. Perhaps your original cooler line problem was your only problem.

Those units are pretty darned tough,

Allan

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Brokenwrench

02-03-2005 09:54:56




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 Re: GMC Truck Transmission question in reply to Allan in NE, 02-03-2005 08:29:49  
Not to get nit picky, but the 4L60E has the VD vane pump. The 4L80E has a fixed gear pump w/ a pressure regulator valve in the pump body. What I see alot of, is wear in the pressure regulator sleeve. Causing lower line pressure, especially under lower rpm load (pulling down the highway). Converter or clutches overheat and fluid starts blowing out the vent. If it wasn""t just a cooler line leak, the low line may not affect it until those condititons happen, like two states away pulling a trailer. I own a tranny shop in MN, and if you were my customer, I would have let you make the call to go thru or not. The benefits are good if done right, you have an early 4L80E, so there"s lots of key updates to put in. Molded forward and direct pistons, shift kit (prevent runaway line blowing out OD, and replaces PR sleeve with steel sleeve and valve). If you pull alot, these type of things are great updates. I"d get another opinion.

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Can't even use my name

02-03-2005 15:23:28




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 Re: GMC Truck Transmission question in reply to Brokenwrench, 02-03-2005 09:54:56  
Correct me if I am wrong but weren't the GM trucks using the 4L80 till about '93, then using the 4L80E? The E standing for electronic controlled?



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Allan in NE

02-03-2005 15:48:52




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 Re: GMC Truck Transmission question in reply to Can't even use my name, 02-03-2005 15:23:28  
Let me see if my old memory will fail me again like it did on that darned cast iron pump. :>)

GM used a 4T80 for just a few years in the early and mid eighties in their Eldorados, Riveras and the Toronados. This was along about the time when the diesels were the rage. These trannys were all cable controlled working against a governor.

But as for the trucks, I'm pretty sure GM went straight from the 3L80 directly to the electronic overdriven 400, the 4L80E. Just don't think that this transmission was ever a manually controlled tranny.

Somebody will straighten me out if I'm wrong?

Allan

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Brokenwrench

02-04-2005 08:55:13




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 Re: GMC Truck Transmission question in reply to Allan in NE, 02-03-2005 15:48:52  
Allan, your right. The 4L80 & 4L80E are the same trans. Gm started running it in 91, made minimal changes to it til 97-98, when they revamped the lube system. Before then the only OD option in the 3/4 ton was the 700R4. Most heavier applications still ran the 400. As you know the 4L80/E is basically built off the 400. The working theory up to the OD section is pretty much the same. BTY you have my curiousity peeked over the bullitin giving 3.9 hrs to replace the rear ring gear. Does this include R&R? Even if it doesn't, that's a pretty tall order. Then I wonder, if it was a recall, why didn't GM recall the 400's as well. With some exceptions the the parts in the back end interchange. Just wondering, that's all Brokenwrench

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Allan in NE

02-04-2005 09:53:42




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 Re: GMC Truck Transmission question in reply to Brokenwrench, 02-04-2005 08:55:13  
Yes Sir,

I could never figure that one out and I screamed til I was blue in the face. Total time was 3.9 to R&R, gut it and replace that silly gear.

But, that was GM. They raped their people. In 1999, I went to Ford and worked as a Service Manager. They did the same thing to their people too. :>(

I rebuilt my first automatic transmission in 1959, a cast iron powerglide, and thru the years got to the point where I knew every transmission on the road, down to the last oil circuit and it's mechanical power flow.

Like you, I could tell what was wrong with 'em before I ever lifted the things off the ground. :>)

Built my last 4L60E in 2000 and I don't miss the rascals one little bit. :>)

Thanks for the hollar,

Allan

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Bob

02-03-2005 08:45:02




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 Re: GMC Truck Transmission question in reply to Allan in NE, 02-03-2005 08:29:49  
Allen, you must be stressed out this morning, thinking about the wife's "horsey" needs!

You got it right about he 4L80E having a variable displacement vane pump, but fumbled when you ageed with him that the pump is "bypassing all the time".

The pump simply pumps the amount of oil required to maintain the computer-directed line pressure, so NO BYPASSING IS NEEDED. The older trannies with fixed displacment pumps were always pumping more oil than needed, and the pressure regulator was continuously bypassing the excess flow.

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Vern-MI

02-03-2005 09:05:45




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 Re: GMC Truck Transmission question in reply to Bob, 02-03-2005 08:45:02  
Bob, did you notice that Allen started to spell his name right again? He is spelling it Allan this month.



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Allan in NE

02-03-2005 08:53:42




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 Re: GMC Truck Transmission question in reply to Bob, 02-03-2005 08:45:02  
Hi Bob,

Right you are; I used the wrong choice of words. Should've said "variable displacement". :>)

See what happens? A little horse sh!t here, and a little there. This thing is gettin' totally outta control! :>)

Allan



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Bob

02-03-2005 09:06:58




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 Re: GMC Truck Transmission question in reply to Allan in NE, 02-03-2005 08:53:42  
Allen, I seem to recall there has been an isue with some of those trannies spitting some oil out the breather just for the heck of it. I looked around the'net a bit, though, and didn't find any info on that. Do you remember anything about that? (I have a 1994, and the tranny is as dry and clean as the day it was new, at 180,000 miles.)



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Allan in NE

02-03-2005 09:25:48




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 Re: GMC Truck Transmission question in reply to Bob, 02-03-2005 09:06:58  
Can't remember the year for sure,

But, it was either '90 or '91 there were two TSBs: One to replace the dip stick with a locking barrel type and also another to install an 8" piece of rubber hose on the vent and then to route it in such a way as to make it dump away from the exhaust in case of an overheat.

The hose modification paid .3 of an hour and I swore that I had "hosed" every truck in the country. :>(

When the transmission got hot, the fluid would come up over the top, spill on the exhaust and then the real fun began.

Allan

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Allan in NE

02-03-2005 10:02:15




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 Re: GMC Truck Transmission question in reply to Allan in NE, 02-03-2005 09:25:48  
Since I'm on a rant, :>)

The real kicker was when GM, in all it's infinite wisdom, decided that the rear internal gear could crack on the 4L80E and should be replaced per a TSB.

What this meant was that the complete tranny had to be removed from the vehicle, mounted in the tranny fixture and totally gutted since this particular gear lives clear at the back of the case.

GM paid a whopping 3.9 hours for this update. It was at this time that it finally dawned on me that I was in the wrong occupation. :>(

Allan

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Jack B. Nimble

02-03-2005 09:25:38




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 Re: GMC Truck Transmission question in reply to Bob, 02-03-2005 09:06:58  
I have heard also about oil from the breather and I think thats where mine is coming from. Someone told me one time that GM had that problem and the oil was getting on the exhaust and starting fires. The GM fix was to install a hose on the breather to direct the oil away from exhaust.



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