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Tractor Talk Discussion Forum

Hydraulics: Help Me Think

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Allan In NE

10-31-2006 16:07:55




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I need help; gone 'bout half brain dead, I guess.

Due to space restrictions, it is looking more and more like I'm gonna have to get rid of the rotary valve on my loader in leau of a three-spool valve set up.

Okay, two of the loader functions use one-way cylinders.

How do I hook these one-way cylinders up to one of these open-center valve setups that they sell nowadays?

Do I hook the port on the valve (where you would normally plumb the opposite throw on the cylinder) to just dump to sump?

Would that let the cylinder bleed off thru the valve to sump and lower? Or, would that pump pressure to sump?

Hope I'm making myself clear.

Thanks,

Allan

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big jt

11-01-2006 00:19:05




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Hey Allen

Bout halfway between you and I is Burden's Surplus center. Don't know if you have a catalog They may have something on the shelf to handle your application. Otherwise you can assemble your own stack valve. This prince stack valve setup I have linked will allow you to make up what you need. I have one on my forklift, One way on mast and two way on tilt.

hth

jt

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Bob

10-31-2006 19:26:10




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Allan,

I was glad to see you have at least been considering keeping the valves and hoses out of the cab for safety's sake.

Just think if the hose from the pump broke after you'd been using the loader for a while, and the oil was HOT, or if the hose to the lift cylinders broke with a load of bales up in the air, and ALL that oil sprayed on you, 'til the fork was on the ground!

The other poster is right, there are control valves available with spools set up for single-acting cylinders. I believe some valves can have individual spools set up for single acting cylinders by removing a plug accessed through one of the ports, to allow an INTERNAL bypass-to-sump while in "lower the single-acting cylinder mode".

Surplus Center (www.surpluscenter.com) has experts on hand who can tell you of they have valves to meet your needs.

Is there a "Force Hydraulics" shop in your area?

Also, Baum hydraulics in Omaha (http://www.baumhydraulics.com/Baum/) (800-228-9288) has experts only a phone call away who can help you "spec out" the valve you need, as well as cables and lever or joystick setups. (I have an account with them, I'm not absolutely sure if they sell direct to the consumer, or not.)

I'm sure they would try to help you, and refer you to a local reseller, if necessary.

About the 12-GPM pump... remember, that's at WOT, and, unless you are roaring around, doing all your loader work at WOT, you're going to have considerably less than the 12 GPM MAX flow available.

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Gerald J.

10-31-2006 18:20:40




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
They do make open center valves specifically made for single acting cylinders. I have a single one that I used for a while. I believe it could have been bought with multiple spools. Also the stack up modular valves from Prince (say from Northern Tool or Baum Hydraulics) have a module made for single acting cylinders. Going with a modular valve you can mix single and double acting cylinder valve bodies in the same assembly. I have a 4 spool modular on my back hoe. It originally was open center and now on a different tractor, its closed center by changing the pressure relief and the power beyond plug to those for closed center.

Gerald J.

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Bob/Ont

10-31-2006 16:55:52




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Just use a large line from the ports you are not useing back to tank, Ideally through the filter. If the valves have a port relief in those ports take it out and plug the hole. Then no pressure will be built at that port and the pump flow will return to tank with out any extra lines. I run the snow plow valve on the W6 with the extra line back to tank.
Later Bob



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sdloy

10-31-2006 16:35:08




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Can you get creative enough to fabricate some tubes and just extend the control lever into the cab and keep that control that you like, while keeping the bulky valve outside the cab?



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Allan In NE

10-31-2006 16:45:18




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 Re: Hydraulics: Help Me Think in reply to sdloy, 10-31-2006 16:35:08  
Yes Sir,

I've been looking at this thing all day trying to figure out different ways to do it.

I just wanna get this job done and forgot about. :>)

Allan



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jeff outwest

10-31-2006 16:27:19




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Make yourself a box with a 3 spool valve in it and run cables to a joystick. I have a JD 4030 with a 265 loader and a joystick control. The cat's meow for control. I keep a spare cable in the shop,seem to break them at 3 year intervals. I had this same set up on a 2840 for 10 years before I switched to a cab tractor a few years back.



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R. John Johnson

10-31-2006 16:15:50




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Allan

I think you can get a a so called 3 way valve. This is specially designed to work on single acting cylinders. Plumb one line form the valve to the base of the cylinder. One thing to think about, when you buy a valve, make sure it has a large enough flow rating to handle the GPM that PTO pump puts out. If you want it real slick, get a valve that uses a joystick. This frees up a lot of room in the cab.

My two cents.

John

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Allan In NE

10-31-2006 16:23:00




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 Re: Hydraulics: Help Me Think in reply to R. John Johnson, 10-31-2006 16:15:50  
Yes,

But doesn't the joystick arrangement use cables and/or electric solenoids?

I want no part of those two scenarios, as they are nothin’ but trouble and always on the coldest days, from what I’m told by the big dogs.

Allan



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R. John Johnson

10-31-2006 16:38:13




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:23:00  
Allan

We've had a joystick on our JD loader just like WyoDave posted for ten plus years, tractor is almost 20 years old. So far I had to replace one cable. Never had it freeze up. It helps to keep the one end in the cab where it is warm and out of the elements.
After you get used to the joystick(about 1 hour) you will wonder why every loader doesn't have one.

John



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Allan In NE

10-31-2006 16:41:23




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 Re: Hydraulics: Help Me Think in reply to R. John Johnson, 10-31-2006 16:38:13  
All the plumbing is outside?

Who sells these things?

Allan



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WyoDave

10-31-2006 16:55:58




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:41:23  
Mine is a Deere, but I imagine all loader manufactures sell a version as well. The way mine works is there is a box right below the battery box that has a set of three valves with quick connect couplers. The joystick has cables that run out and control those 3 valves. The valve assembly has two lines that feed it, pressure and return. Then the loader cylinders plug into the valve just like any other cylinder. In fact mine has pioneer ends on it. I can detatch the loader and still have the remotes under the battery box. I'd have a total of 5 remotes on the tractor then.
David

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R. John Johnson

10-31-2006 16:46:14




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:41:23  
Allan

The ones on the SGB tractors are from Mother Deere. Any good wrecker should have something. Good hydraulic supply houses should also have. There are kits out there to connect manufacturers joysticks to various valves. A quick google search should turn up some info. Unfortunately you may be in for sticker shock if you buy new.

John



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WyoDave

10-31-2006 16:30:47




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:23:00  
I've got a joystick on my loader. I've loaded a lot of hay with it, and have never had any trouble regardless of the weather. It uses cables, and it keeps all the hydraulics neatly out of the cab. Plus its nice that you can do two functions at a time with one hand. I personally have never heard anyone talk bad about them. third party image
David

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Allan In NE

10-31-2006 16:09:53




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:07:55  
Or,

Do I just leave a plug in the "other" side and the valve will internally bleed off to the non-pressure side of the valve?

Allan



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massey333

10-31-2006 16:25:07




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:09:53  
I never though of it that way,but just plumb you return to sump otherwise your working against Pressure all the time.It will drop or whatever as fast as the oil can get out of the cyls.Thats all I have done the last 20 yrs. since I had to change valves.Some of the new Gresson valves can be set to work either way.Good Luck



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Allan In NE

10-31-2006 16:31:24




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 Re: Hydraulics: Help Me Think in reply to massey333, 10-31-2006 16:25:07  
Should have mentioned that the lift cylinders only have one hose connection.

Originally, the oil drained right back thru that same hose and was routed to sump thru the valve.

Allan



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massey333

10-31-2006 16:56:41




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 Re: Hydraulics: Help Me Think in reply to Allan In NE, 10-31-2006 16:31:24  
OK Iwas the one who wasn't clear,When You open(Dump)yourvalve it lets the oil return back to the sump thru the Lift Hose And the return port on the valve,sorry I didn't make it clearer.Mind ahead of fingers.



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