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Tractor Talk Discussion Forum

OT GM 700R4 Tranny problem

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RayP(MI)

03-02-2007 11:56:28




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'83 GMC 1/2ton 4wd pickup. Have been plowing snow with it today. Worked fine until I left the lot, and headed down the road. Wouldn't shift into higher gears. Works fine in reverse, forward, but will not shift into higher gears. Hope I have ice buildup on linkages, so ran it into garage to dry off. What things can I check before I drag it into a transmission shop? Has been a little hesitant to shift into second when cold, and on initial shift, or two but then operates fine, up until now.

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buickanddeere

03-03-2007 18:16:02




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
The later HD "K" case TH700R4 can be built into a very beefy transmission for reasonable bucks. The older TH700R4's with the TH200R4 sized torque convertor are best sold as scrap metal. The late five gear planetaries, up dated front drum/shell carrier/seal,13 vane oil pump, reinforced stator splines,oversize bands/apply servoes and some premium quality clutch plates/fibers. If you don't abuse it and keep the oil between 180 & 200F. That trans may well outlast you even with 300HP in front of it.

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mike in New Mexico

03-02-2007 20:25:10




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
I had that happen to me in my 85 chevy truck, it would not shift up but I could drive it in low,found out the plastic governor gear was worn out- cost me 20 bucks to fix it my self. mike



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joe-etx

03-02-2007 17:38:21




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
if its a diesel there is a vaccum line some were like passanger side of inj. pump, need to check those lines for cracks



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Bob

03-02-2007 21:34:17




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 Re: OT GM 700R4 Tranny problem in reply to joe-etx, 03-02-2007 17:38:21  
NO vacuum line to a 700-R4. 350's and 400's HAVE a vacuum line.



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jdemaris

03-03-2007 08:01:20




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 Re: OT GM 700R4 Tranny problem in reply to Bob, 03-02-2007 21:34:17  
Yes, and even some of the TH400s have no vacuum hookup. I've got two diesels with TH400s and they use full-mechancial modulators - instead of the OEM setup that uses a vacuum-regulating-valve hooked to a vacuum modulator. The mechanical modulators eliminate the need for a mechanical vacuum pump on many diesel trucks (assuming they don't have vacuum operated cruise-control or dash-servos).



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Allan In NE

03-03-2007 08:38:03




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-03-2007 08:01:20  
Never heard of that.

How does it work?

Allan



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jdemaris

03-04-2007 06:21:46




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 Re: OT GM 700R4 Tranny problem in reply to Allan In NE, 03-03-2007 08:38:03  
Cost about $80 and uses centrifugal flyweights (I think). It's all self-contained and plugs into the modulator port - but I don't know exactly what it looks like internally. I think it has a cable hooked to it - but since I've never had a problem, I've never had to look too closely. If you ever drive with one, it seems kind of odd at first - but after owning two of them, I prefer it over vacuum-modulator setup. Always shifts at a precise RPM. It does not "load sense" like a gas-powered TH400 hooked to engine vacuum. But . . . a OEM diesel - even with the vacuum modulator - does not "load sense" anway. It uses a variable-vacuum simulator on the injection pump that simply varies available vacuum according to throttle position. My 83 Chevy deisel plow truck - was converted years ago - from the orig. 700R4 to a TH400 with the mechanical modulator. Since then, I acquried a 86 with the same set-up. But . . . I personally have never installed one - just own and use them. And, see them for sale - most transmission parts places sell the "mechancial modulator" as a HD option.

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Allan In NE

03-03-2007 10:39:02




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 Re: OT GM 700R4 Tranny problem in reply to Allan In NE, 03-03-2007 08:38:03  
Must be just a spring loaded plug?

Allan



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Paul in KS

03-02-2007 15:18:16




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 How about a swap to 4L80? in reply to RayP(MI), 03-02-2007 11:56:28  
Allan, I have an 89 G20 Chevy van with a 350 TBI motor and 700R4 tranny that is kaput. Can I replace it with a 4L80 without a lot of hassle? We used to tow a little with the van, but don"t plan to do that anymore. Or would it be better to just fix the 700R4?



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Allan In NE

03-02-2007 16:26:49




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 Re: How about a swap to 4L80? in reply to Paul in KS, 03-02-2007 15:18:16  
Hi Paul,

The years are starting to get away from me a bit, but that 4L80 was an electronic tranny from the get-go and as I recall takes a separate controller to run it.

An '89 3/4 ton like your van should still be throttle cable controlled if it indeed has the 4L60.

Suppose it certainly could be done, but it would take someone far more adventurous than I to tackle that electrical/PCM/ECM/PROM/wiring swap.

However, that ’89 version of the 4L60 wasn’t all that bad and really, is a pretty darned good transmission. My money says build what you have.

Allan

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Allan In NE

03-02-2007 13:24:04




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
Ray,

Remember, we're talking long distance here: :>)

The first thing I would check is that TV cable. As I recall, on a 6.2 it runs up under the intake spider via a transfer rod on the left (driver's) side of the engine.

A. Make sure the black button is hooked to that rod in the back of the manifold and that the front of the rod is also hooked to the injector pump linkage.

B. Make sure the cable isn't pulled out and is returning back again normally at idle position. This cable works opposite the governor pressure in a see/saw manner to control the shift point.

Next, check that governor gear for apple-coreing like the other fella said.

Next pull the pan. You'll see one of three things. Black sootie oil/mud, a pan filled with chopped up iron particles, or just a simply clean, pink oil-filled pan.

If it is black mud, clutches are gone, iron in the pan means hardparts are kaput. If everything looks okay in there, change that filter and add 5 quarts of dextron.

If it still won't come up at that point, it is time for the shop and a pressure gauge. Sounds like a stuck Throttle valve.

Don't wanna scare ya, but the 83s thru the 86s were the worst of the bunch.

Allan

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onefarmer

03-02-2007 13:18:17




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
also ck the cable for proper adjustment. If the cable broke or went out of adjustment



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RENE' S

03-02-2007 12:17:39




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
CHECK THE GOV. ON BACK OF TRAN DRIVER SIDE UNDER THE ROUND CAP WITH BAIL ON IT. THEY WILL FAIL.THEY PICK THE SHIFT POINTS.



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RayP(MI)

03-02-2007 11:58:35




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:56:28  
This is on a 6.2 diesel.



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jdemraris

03-02-2007 13:25:27




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:58:35  
Hey, I got thinking - are you Ray the preacher? Just curious - I remember conversing with a preacher name Ray from MI that had a bunch of 6.2 diesels - years ago.



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RayP(MI)

03-02-2007 14:01:45




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 Re: OT GM 700R4 Tranny problem in reply to jdemraris, 03-02-2007 13:25:27  
Nope jdemaris - I'm a teacher, farmer.



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jdemaris

03-02-2007 13:23:46




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 11:58:35  
6.2 diesel setup isn't any different than the gas. It has the TV cable hooked to the injection-pump linkage - instead of the carb. And, is uses a torqe-converter with a slightly different torque rise and stall speed. Considering you've got a pre-1985 trans, it must of already had some major upgrades or it would not running.



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Allan In NE

03-02-2007 13:32:10




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-02-2007 13:23:46  
Yeah,

Can't imagine an '83 original still out there. 'Member how they used to puke out that front seal? :>)

Allan



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RayP(MI)

03-02-2007 14:05:18




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 Re: OT GM 700R4 Tranny problem in reply to Allan In NE, 03-02-2007 13:32:10  
Had it rebuilt, probably 10 years ago, maybe more. Retired GM mechanic, probably made upgrades.



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Allan In NE

03-02-2007 14:09:42




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 Re: OT GM 700R4 Tranny problem in reply to RayP(MI), 03-02-2007 14:05:18  
Has it been really slow first time going into reverse cold?

If so, I'm bettin on a cable or filter. Pull your dipstick and see what color of oil we are dealin' with.

Allan



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jdemaris

03-02-2007 13:50:30




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 Re: OT GM 700R4 Tranny problem in reply to Allan In NE, 03-02-2007 13:32:10  
My local Chevy dealer (probably the smallest dealership in the country) refused to sell any trucks - gas or diesel - with a 700R4 and a tow hitch until after 1985. If any towing was threatened, he pulled the 700R4 and stuck a TH400 in - along with an different shaft in the 205 transfer-case. I can remember - just barely- when the TH350 first came out - it had just as high a failure rate. The 700R4 IS, more-or-less a TH350 with an added gear and lockup converter. I think (but I wouldn't swear to it), the "350" stands for a 350 lb. ft. torque rating, just as the "400" from the TH400 denotes a 400 lb. ft. rating. I've had a few TH400s in high-torque engines - but they were technically TH475s. GM now claims the numbers in the new metric-designated transmissions denote the max. torque ratings. If so, I've been wondering 60-what from a 4L60, nad 80-what from a 4L80? I assume the 4L80 is the old TH400 with an added gear and lockup - and if so - what is 80? Can't be lb. ft, can't be Newton Meters, so what the heck is it?

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Rick Kr

03-02-2007 19:20:34




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-02-2007 13:50:30  
jdemaris,

Disclaimer, I think the following is true, not positive.

The 700R4 is not a TH350 with an OD. The early 700R is a 27 spline (small) that could usually be broken without even trying 1982-85?. Then came the 30 spline (Large) 1986 or 87 introduced on the Hi-perf vehicles like the Vette, Trans AM GTA, Z-28 etc.

The 30 spline 700s were a great improvement.

After this came the 4L60 and 4L80. These are the TH350 and 400 with overdrive. 60s for cars and 80s for Light Duty trucks.

2002 or 2003 came the 4L60E and 4L80E with have the full electronic controlled shift, both have a TCM (transmission control module) that has to be swapped with them.

Now I think the 4L65E and 4L80E are the current designations.

To Allans note, I think they even made a TH375 for the 3/4 and 1 ton vans, around 1974. And TH425? cant remember what they put them in.

Again, all this is memory, not sure if it is all correct.

Rick

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jdemaris

03-03-2007 06:47:30




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 Re: OT GM 700R4 Tranny problem in reply to Rick Kr, 03-02-2007 19:20:34  
RE: Rick KR and "The 700R4 is not a TH350 with an OD"

I didn't mean that GM simply took a 350 and slapped an extra gear in it. What I meant is - the 700R4 uses clutchs with same torque-rating as the 350 - the 700R4 was designed as an equivalent to the TH350 in power-handling capabilities but with and OD and lockup-converter. Same goes for the TH400 (a.k.a. 3L80) and subsequent 4L80E. In regard to the TH400 variants - The original TH400 used a varible-pitch torque-converter that was dropped after 1967. The TH375 used less clutch disks than the standard TH400 and a smaller OD output shaft. Also used a special extension housing so its total length was the same as a TH350. The TH475 was used in heavy trucks, motor homes, school busses etc. and used straight-cut gears in the planetaries instead of helical gears like the standard TH400. I suspect the max. torque ratings are - For the TH350 and 700R4 - 350 lb. ft. For the TH400 - 400 lb. ft. , the TH475 - 475 lb.ft.
I've never found any GM specs that show specific max. ratings for the automatics - but it is listed for all the manual transmssions. GM does state that the newer metric designation of "60", "65", "80", etc. designate the max. torque rating - but in what way, I do not know. Seems the metric "60" equals around 350 lb. ft.

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Allan In NE

03-03-2007 08:35:34




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-03-2007 06:47:30  
You have that backwards, JD.

Prior to the advent of the 350 and 400 hitting the bricks in 1968, those old cast iron Dyna-Flows used the "fluid-only" torque converter. That's why the noisey things roared so at launch.

GM started playing with the moveable pitch with both the cast iron Power-Glides and the cast Torque----- (name escapes me) in about 1950.

Every converter since has had a variable pitch stator inserted between the pump and the turbine and still do to this day. It is what gives them their "quick" response.

Allan

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jdemaris

03-04-2007 06:06:31




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 Nope - the switch-pitch TH400 exists in reply to Allan In NE, 03-03-2007 08:35:34  
No, not backwards - seems you are talking about something different maybe? I've had a few vari-pitch TH400s - and still own one - in my 65 Buick Rivera. It's getting popular again with aftermarket performance parts - since it allows dual stall-speeds. GM - early to mid 60s - had at least two variable-pitch torque-converters - one in the Dynaflow trans and the other in the TH400. GM also sometimes called it the "switch pitch" trans. The option was dropped in 1968. The variable-pitch was controlled by a two-prong electric switch on the trans wired to the carburetor linkage. A standard TH400 at that time did NOT have the two-prong switch.

third party image

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Allan In NE

03-03-2007 02:44:44




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 Re: OT GM 700R4 Tranny problem in reply to Rick Kr, 03-02-2007 19:20:34  
The only difference between the 375/475 transmissions, as oppossed to their 350/400 counterparts, is that they have a deeper forward clutch housing which allows for an extra plate.

Just a bit "beefier" clutch to handle the extra weight.

Allan



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D13

03-02-2007 16:49:51




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-02-2007 13:50:30  
It's a relative ratio not a real number.
4= 4spd
L = longitudinal
80 = light truck capable

So a 3L60 would be a high capacity 3 speer transaxle.

700 after 87 was a stout piece, before that the pump rings would blow.

If you have both direction and the engagement is good (i.e. reverse is not unusually soft or first unusually harsh), look at the TV cable (should have light drag when pulled at the pump with the endinge off and more when running) then I would go after the governer. Plastic gear failure is a known issue.

If governer looks good, try this. Run in D1 up to ~30MPH (no the 6.2 wont be happy) then let off the throttle and shift to D3. It should shift to 3rd. If so you've lost 2nd rear or the 1-2 shift valve is frozen in the valve body. EIther way it's off to the shop.

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Allan In NE

03-02-2007 14:06:53




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 Re: OT GM 700R4 Tranny problem in reply to jdemaris, 03-02-2007 13:50:30  
Never heard that one and I've been to every GM tranny school out there.

Numbers are just a strength or "beef" designation. Yep, 4L80 is an overdriven 400. As were the 180-degree 325s vs the 3254Ls (over driven) in those big heavy Eldorados, Riverias and Toronados. Took the power out of the back of the engine and turned around and pushed it forward into the punkin. Just different variations of the old 400 tranny.

GM should have gone with the Allison back in 1929. None of their corporate trannys could tow.

Bless their heart, however. They kept me in beans and sandals for many years. The rougher the country, the more money I made. :>)

Allan

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