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O/T 93 Chev Suburban transfer case noise (New Proc

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frankiee

05-28-2007 18:04:03




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The transfer case makes a noise such as grinding gears when stepping on the gas some. Have to step on it real easy to get it going and just take it easy.
It happens when warm after about 5 miles. It dont do it cold. It just started doing that.
It does it in 2 wheel drive high
It does not do it in 4 wheel high so we are driving it there.
I took the rear cover off and could not see anything wrong. Fluid had no metal in it except for a wee wee bit which would be normal.


I am wondering if someone recognizes this problem with this transfer case and can tell me anything about it.

I changed the fluid and adjusted the linkage and still the same thing.

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Allan In NE

05-29-2007 04:26:29




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to frankiee, 05-28-2007 18:04:03  
Frank,

Better pull 'er down out of there.

They indeed would sometimes let that rear bearing snap ring jump out of it's groove, but yours sounds a little deeper.

You'll probably need a range fork or at the very least the nylon wear pads on that fork.

Drop the two driveshafts, remove the linkage and take the transfer case loose from the adaptor by removing the bolts with a 15mm wobbly socket. Just leave the adaptor and rear motor/transmission mount on the truck.

Stand 'er on her nose on the bench and put a six inch 2X4 block under the front yoke to balance it out.

Go in from the rear of the unit and work down until you can spilt the case and remove the output portion of the drive assembly.

If all looks okay in there, replace that faulty shift fork and/or pads and carefully reassemble paying particular attention to those snap rings and their locations. You'll have to "lift" the output shaft to install that last snap ring.

They are not very complicated to do and this will save you a ton of money if you can do it yourself.

You'll need three quarts of ATF, an adaptor gasket and a tube of anabolic (sp) sealer from GM as the transfer case itself uses no gaskets.

Allan

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L.C.Gray

05-29-2007 16:39:11




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to Allan In NE, 05-29-2007 04:26:29  
Anaerobic... Literally means "without air". Anaerobic sealer hardens in the absence of air.

Heres one manufacturers decription of its anerobic offerring:

Loctite 518 Anaerobic Gasket MakerPrecise, reliable sealing from Loctite.

Loctite 518 gasket maker is a non-corrosive, anaerobic sealer designed primarily for use on aluminum, iron, and steel flanged mating surfaces. It's ideal for on-the-spot emergency repairs, or when a conventional gasket is out-of-stock. 518 gasket maker fills gaps of up to 0.050 in. and forms a flexible, solvent-resistant seal that will not tear or decay. Parts will disassemble easily even after extended service, and old gasket material can be removed with a putty knife.

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jon in Il

05-28-2007 18:11:59




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to frankiee, 05-28-2007 18:04:03  
frankiee I had a problem with a 95 suburban about 6 years ago found out that a snap ring in side the case had broken it trashed the inside of the case costing a bout $1800 in repairs. I don't rember what shaft the snap ring was on.

Good Luck Jon



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frankiee

05-28-2007 18:05:11




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to frankiee, 05-28-2007 18:04:03  
Its a New Process 241C



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jdemaris

05-29-2007 06:23:08




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to frankiee, 05-28-2007 18:05:11  
Don't spend $1800 on it. You can usually buy good used ones in the $50 price range. The 241C took the place of the 208 but they will interchange as long as they are both mechanical shift. Only main difference is the low-range ratio. The 208 has a low range of 2.6 to 1, whereas the later 241C has a low range of 2.72 to 1. 241C took place of hte 208 in 1988. Only thing to watch for is the type of 4WD engagement you have. The later 241C was available with electronic shift and manual. Also have to make sure the splines match - they differ with either case depending on what trans. they were coupled to. Either usually last a long time. I've got several plow trucks with both and never had a failure. One has 520,000 miles on it. What usually does them in, is they get run dry -or the drive chain breaks, plastic guides wear out, snap ring pops, etc. &c.

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Allan In NE

05-29-2007 06:40:40




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to jdemaris, 05-29-2007 06:23:08  
Dunno JD,

A used case will run in the neighborhood of $500 out of a salvage yard.

Also, the front driveshaft on his 241C is located on the other side as compared to the old 208.

Allan



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jdemaris

05-29-2007 08:04:24




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 Re: O/T 93 Chev Suburban transfer case noise (New in reply to Allan In NE, 05-29-2007 06:40:40  
Not in my area as far as prices go. They are easy to find in the $50 price range - but . . . with scrap prices being up - many complete trucks are getting scrapped instead of getting parted out. At present, I have no problem finding complete trucks in the $100-$200 price ranges - but that is changing also. I was just offered six complete Chevy Blazers - for $25 each if I removed them from the property - and I passed on it. I've already got over 40 in my field and am suffering a big from junk overload. I just bought four tranfer-cases and paid $75 for the entire bunch. A 241, two 208s, and a gear-drive 205. Also just bought a complete 1991 4WD diesel Suburban - perfect running condition - for $250 from a local school (comes with the 241C case).
I suspect its scrap value was more than that. About the difference in driveshaft outputs - not true across the board - but perhaps for some newer trucks. I don't own any "new body style" trucks so I'm not up to speed with them. I just put a 241C from a 90 GMC Suburban - into a 83 K5 Blazer that originally has a 208. All fit fine - no problems, no changes necessary.

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