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Ok Let's talk about cylinder pitting some more

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Texasmark

03-18-2008 16:56:54




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Wanted to open a new thread where it will get max visability. Hope the knowledgeable folks and not the speculators, jump in here and enlighten all us uneducated speculators like me.

We were talking about holes (pits) developing in cylinder walls allowing water to enter the combustion chamber once they bore through the wall.

I know that some diesel systems have an "ion filter" in the water line that filters out "ions" (like protons, neutrons, and ions..... tiny little critters).

I also know that mother deere has a pint container of radiator fluid conditioner that is designed to stop the pitting. The pitting is said to be caused by minute boiling of the coolant at the surface of the cylinder wall, be it cast, wet sleeve, dry sleeve, gas, or diesel.

Couple of things that don't make sense.

What does the ion that the ion filter filters out do if left in the coolant? Does it have a name?

What did engines do before ethylene glycol?

What about alcohol as an antifreeze and pitting?

What did the engines do that were run on plain water and it was drained out when a freeze was expected?

What is it about ethylene glycol that evaporates or whatever annually that renders it ineffective for things like rust and corrosion....and now I am hearing pitting?

What does the Prestone water pump lube do or not do with regard to this problem?

For the average cast iron cylinder, what's the penetration rate for this cancer?

What questions need to be asked that I missed that folks need to know.

Ok you guys. Don't be bashful.

With what antifreeze costs, the amount a tractor holds, the problems with disposition, and apparent consequences if pitting is not controlled, it really helps to have the right answers.

Thanks from all of us.

Mark

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Gerald J.

03-20-2008 18:36:35




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
It isn't boiling, its cavitation from the shock waves of diesel combustion. There are special additives to cure that, without the right additive the wet sleeve will eat through. Doesn't matter what make of engine. Last summer I saw some from a low mile Cummins with that problem and the Fords have had that problem too along with diesel tractors.

Gerald J.



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ihc49er#2

03-19-2008 20:09:16




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
and one more important fact, is to make sure you have a good rad cap to keep the system pressurized.to keep those bubbles tiny.



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Texasmark

03-20-2008 07:26:07




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 Re: Ok Let's talk about cylinder pitting some more in reply to ihc49er#2, 03-19-2008 20:09:16  
Have done that; thanks. Helps to keep the water in also.

Mark



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guido

03-19-2008 13:40:16




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
Hello Texasmark
Take your volt meter and check for voltage in the cooling system, .3V is the max.
Negative lead to ground positive lead in the coolant.The ald perry water filters in the cummins had a filter and sacrificial plates that would absorb the electrolysis. The newer style filters had 4 units of D.C.A. to keep the coolant charged with the additive that should have been put in at fill up.Dry Chemical Additive was what it contained. Detroit Diesel Used Nalcool 2000 at the initial fill up.All to prevent and controll electolysis.
Guido.

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Texasmark

03-19-2008 18:37:39




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 Re: Ok Let's talk about cylinder pitting some more in reply to guido, 03-19-2008 13:40:16  
Thanks.

I guess it doesn't matter if the engine is off when the test is made. And I read 0.3V max as the number and I guess it's dc.

Mark



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guido

03-20-2008 10:44:53




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-19-2008 18:37:39  
Hello Texasmark
You guessed wright both times.
Guido.



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TomTex

03-19-2008 12:22:18




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
Talk about "over analysis". I dont know haow a phone works, but I can talk on one and listen to the other person talk. I dont need to understand fiber optic lines and such. Same thing with the cavitation. I always use 50 percent distilled water, 50 percent antifreeze, and anti-cavitation additive at the proper ratio as stated on the product. Change every 2 years. What else do I need to know? Tom

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Texasmark

03-19-2008 18:34:43




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 Re: Ok Let's talk about cylinder pitting some more in reply to TomTex, 03-19-2008 12:22:18  
Well I guess I am trying to understand why I have to change antifreeze in all my vehicles at all, if you really want to know what's bothering me.

I'm trying to separate salesmanship from facts..... just like in crankcase oil. Stuff is just too expensive now-a-days to be doing it just to be doing it. Looking for some "facts".

Mark



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Howard H.

03-19-2008 09:15:33




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  

To go along with with what many of the others have said, I had an 1981 895 Versatile with an 855 Cummins engine in it.

It had quite a few hours with no problems. One summer we got a water leak in the radiator and we got in the habit of adding plain water every day. We never let it get hot - but were running full bore daily - I didn't know about the potential cavitation problem - and within just a few weeks, we started getting water in the oil.

When we pulled the liners, they all looked like termites had been eating up and down them. The pitted patterns on the liners were areas of pits in two "stripes" up and down the length of the liners - on opposite sides of each other. All six were eaten up.

This engine was turboed and aftercooled and was rated at 360 hp.

Howard

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Texasmark

03-19-2008 11:06:31




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 Re: Ok Let's talk about cylinder pitting some more in reply to Howard H., 03-19-2008 09:15:33  
Thanks Howard.

Since my previous reply this morning, I went out and attempted to conduct some pH tests to see what was what. I had 3 of the Harbor freight meters (for accuracy correlation) and they read battery fluid as half scale acidic which I would presume is around 4.5 if N is 7.5.

But everything else was a waste of time. I measured the following:

My soil pH tested N. It is Houston Black Clay which I happen to know is absolutely alkaline.

Tap water that I know is alkaline was ever so slightly acidic

Distilled water was N

Radiators on all my tractors were N

Got out a bottle of JD coolant conditioner and it was N even though it said it contained Nitrites, Nitrates, and Phosphates.

Mixed up a heavy solution of Arm and Hammer Baking soda and it was N.

Conclusion is I will find some pH strips for testing.
----- -----

Other thing I have to offer is this. As one guy stated and I don't have his input handy, you have to get the right ratio of correction chemicals. Like the JD bottle says that if you have an ionic filter and use the contents of "this" bottle you don't want to get too much of this product.

The bottle mentions a test kit that is available at JD I'd assume.

Man, for a retired guy who is trying to "KISS" I am in deep doo doo.

Mark

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Texasmark

03-19-2008 08:13:54




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 Re: Ok so far......thanks in reply to Texasmark, 03-18-2008 16:56:54  
So it's expansion and contraction, and pH. I can see e&c on a liner, especially a wet sleeve. As a matter of fact, the new MF tractors in the '65 hp area has a Finnish (like from Finland as I recall) built diesel that is advertised to have a mid cylinder support for the sleeve to reduce just that.

PH explains the functioning of the JD fluid and the different colored pellets found in one of the filters could have been deliberately placed there to be contained by the filtration media and as the water passes over them they modify the pH..... all the filter media is for is to hold onto the pellets????? ??

So, I guess I have to talk with JD and find out what the correct pH is (apparently somewhere N or alkaline) and where you get the test strips.....don't laugh, a pharmaceutical supply store may have them. I mean pH is pH I guess.

As a matter of fact, I have a pH meter I bought from Harbor Freight for testing soil. Guess I could stick that baby in the radiator and have a look.

I certainly understand higher hp performance and wall flexing, especially when an engine is built for one hp and designers push the envelope to get more out of the same basic design..... .....one of the reasons my tractors are naturally aspired rather than turbo'd..... ...the turbo on my OTR Cummins was all the turbo experience I wanted.

Well thanks so far.

Best Regards,

Mark

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jdemaris

03-19-2008 05:50:19




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
Some engines, especially some older ones, don't have the problem. The errosion and cavitation is accelerated by harmonics and high horsepower. So, many older engines that were over-built rarely had the problem. And, so light-duty smooth running engine also do not have the problem. The issue also has to do with engine design in general - some engines make more vibration than others - and are more prone to cavitation. To put it simply - a cylinder liner usually develops a protective layer of rust/corrosion on the surface that contacts coolant. Unless the coolant is high acid, that surface is pretty stable. But, an engine with high harmonics peens that surface with bubbles, and the process starts all over again until there is a hole. It's kind of like picking off a scab.

We had more and more problems with Deere engines as power kept being raised. Deere DID have some early problems with their first sleeved diesels - but that related more to the single-seal design that was inadequate.

Another example is the IH diesels used in Ford trucks. The first 6.9 engines had very few problems with cavitation, but when they got bored to 7.3 liters - the thinner cylinder walls along with increased power output cause many caviation problems.

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JDknut

03-19-2008 04:12:37




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
I had it happen on my John Deere and have heard it was especially endemic on IH's. Now they have water filters and conditioners to control it. Deere markets a conditioned coolant that is supposed to prevent or reduce it. I put it in my Deere after the inframe was done. All the material on here is right on the mark. The little bubbles blast holes in the sleeves. The same thing happens on a larger scale on dams and other structures that pass water in high flows. The concrete linings of the water channels get eroded and blasted. It also happens on ship propellers and water pumps. Cavitation. Thick sleeves that do not flex so much are a help, maybe that is why you dont hear so much about it in Cat's. I think they had thicker and more regid sleeves. And that is one good thing about the old dry-sleeve 71 Series Detroits: no wet sleeves to pit.

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dieselpaul

03-18-2008 22:08:35




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  

the typical coolant 'filter' does not filter anything, but is adding chemicals slowly into the system to help control electroylis & cavitation. we used to jack the cummins injector pumps way up on the early engines, they ran great, but liner pitting was a side-effect with all them micro-bubbles bouncing around--you could bet on pinholes showing up on manifold side, in a pretty straight line way too soon. later & better block designs [LPF] kept the liner from going out of round on every power stroke, also controlling blow-by. also, as trucker 40 mentioned, better coolant flow & additive--liners.

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Kansas Cockshutt

03-19-2008 06:21:34




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 Re: Ok Let's talk about cylinder pitting some more in reply to dieselpaul, 03-18-2008 22:08:35  
I remember cutting a used one open on an IH with a hacksaw to see what all was in there. There was a pleated paper looking element- what suprised me was all the different color of silicone that were trapped, orange, black, blue- quite colorful. Guess someone in the past squeezed a little too much out of the tube on the last few waterpumps?



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trucker40

03-18-2008 20:22:11




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
What I know about is older Cummins diesels.The old motors had high flow water pumps,this would surge so much water through the system it would cause tiny bubbles in the antifreeze.When these tiny bubbles hit the sleeves,they would explode.The old Cummins sleeves were not all that smooth,they were made of cast material that was kind of vulnerable to that happening.Todays Cummins sleeves look like chrome.I saw some that had 900,000 miles on them a few weeks ago and had no ring groove at all.The old sleeves could be ate up by 300,000 miles.They slowed the flow down by putting washers in the head gasket water holes to cut the flow down and that helped.Just putting a water filter on the old motors helped a lot.Now they have the strips that tell you when the water filter needs to be changed. You dont want to run straight water in any motor because it builds a thin film af rust on the inside of the block.This doesnt let heat transfer as it should and can cause hot spots.That could happen in a liner and cause problems.Antifreeze has rust inhibiter in it and it gets weak.Also the lube is for the water pump bearing.

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Roy Suomi

03-18-2008 17:42:02




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
I"m not up on all the fancy names for technical stuff...But, here goes....When I started working for a Deere dealer back in the mid seventies , It was explaned this way..When the power stroke of the diesel engine is initiated the cylinder wall expands ever so slightly..When the pressure is released the cylinder wall returns to it"s original size..This makes a small "vacuum bubble" on the external cylinder wall[ water jacket side]..Then the power stroke occurs again..When the cylinder wall expands again , the Vacuum Bubble explodes..This action over years causes the erosion of cylinder walls.. An additive can be added to the coolant to change the PH of the coolant , thus reducing the bubble formation..After every engine overhaul , I add the coolant additive as per instructions on the container..I usually add a NAPA coolant conditioner to ethylene glycol mixed to 50/50 with clean water..Some engines have a coolant filter/conditioner that can be changed at regular intervals..As far as water pump lubricant goes.....The only thing it could possibly lube is the waterpump seal..Most are ceramic and don"t require lubrication. Plain water for coolant will cause advanced pitting due to PH of water less the antifreeze..

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m kuhns

03-18-2008 17:21:11




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 Re: Ok Let's talk about cylinder pitting some more in reply to Texasmark, 03-18-2008 16:56:54  
There are two problems that eat holes in liners. One is electrolysis and the other is cavitation. Electrolysis is caused by stray voltage in the cooling system like from an alternator. If radiator/engine isn't properly grounded the coolant becomes acidic and will eat away at the liners. Cavitation is from small bubbles exploding against a liner due to cylinder vibration/pulsing. I have seen truck engines with less than 200k miles on have a 1/4" thick liner ate through due to electrolysis. What you got to be concerned about is keeping your coolant at the proper PH. You can get test strips to test your coolant. If the nitrates are too low, you can add an Supplemental Coolant additive (SCA). This will add Nitrates and put your coolant to the proper PH level when you add the correct dosage that your test strip bottle should tell you. A coolant filter will have SCA's in it also. It is sort of like a cake of soap that releases SCA's slowly so it is always at the proper PH. It should still be checked every service. The SCA also puts a protective coating on the liner keeping the exploding bubbles away from the liner surface. I've seen an engine with 1,750,000 miles on, overhauled for the first time and the liners had no cavitation on. We serviced his truck regularly and kept track of the coolant every service. There are different test strips for different coolants. The main difference is the conventional coolant(ethelyene glycol), or the long life coolant (propelyene glycol). Propelyene glycol coolants are less prone to produce cavitation. But if regular coolant is taken care of, it will do just as well. This is another subject by itself. By the way, I work at a CAT dealer and have seen the good and the real ugly on this subject. I would estimate 35% of overhauls are caused by cooling system neglect.

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Sid

03-18-2008 19:04:06




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 Re: Ok Let's talk about cylinder pitting some more in reply to m kuhns, 03-18-2008 17:21:11  
What is it about newer engines that cavitaton is a problem? The only case of cavitation that I am personally aware of is a John Deere that was only about four years old and was never used as hard as a couple of older Alliss that one was twenty and the other ten years older than the John Deere. All three tractors where desiels.



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