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First direct conversion of plant cellulose into gasoline com

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sbin

04-09-2008 08:00:32




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A method to convert biomass to fuel with almost no carbon footprint.Might be a good time to learn a little about growing switch grass.


Researchers have made a breakthrough in the development of "green gasoline," a liquid identical to standard gasoline yet created from sustainable biomass sources like switchgrass and poplar trees.
Reporting in the April 7, 2008 issue of Chemistry & Sustainability, Energy & Materials (ChemSusChem), chemical engineer and National Science Foundation (NSF) CAREER awardee George Huber of the University of Massachusetts-Amherst (UMass) and his graduate students Torren Carlson and Tushar Vispute announced the first direct conversion of plant cellulose into gasoline components.

In the same issue, James Dumesic and colleagues from the University of Wisconsin-Madison announce an integrated process for creating chemical components of jet fuel using a green gasoline approach. While Dumesic's group had previously demonstrated the production of jet-fuel components using separate steps, their current work shows that the steps can be integrated and run sequentially, without complex separation and purification processes between reactors.

While it may be five to 10 years before green gasoline arrives at the pump or finds its way into a fighter jet, these breakthroughs have bypassed significant hurdles to bringing green gasoline biofuels to market.

"It is likely that the future consumer will not even know that they are putting biofuels into their car," said Huber. "Biofuels in the future will most likely be similar in chemical composition to gasoline and diesel fuel used today. The challenge for chemical engineers is to efficiently produce liquid fuels from biomass while fitting into the existing infrastructure today."

For their new approach, the UMass researchers rapidly heated cellulose in the presence of solid catalysts, materials that speed up reactions without sacrificing themselves in the process. They then rapidly cooled the products to create a liquid that contains many of the compounds found in gasoline.

The entire process was completed in under two minutes using relatively moderate amounts of heat. The compounds that formed in that single step, like naphthalene and toluene, make up one fourth of the suite of chemicals found in gasoline. The liquid can be further treated to form the remaining fuel components or can be used "as is" for a high octane gasoline blend.

"Green gasoline is an attractive alternative to bioethanol since it can be used in existing engines and does not incur the 30 percent gas mileage penalty of ethanol-based flex fuel," said John Regalbuto, who directs the Catalysis and Biocatalysis Program at NSF and supported this research.

"In theory it requires much less energy to make than ethanol, giving it a smaller carbon footprint and making it cheaper to produce," Regalbuto said. "Making it from cellulose sources such as switchgrass or poplar trees grown as energy crops, or forest or agricultural residues such as wood chips or corn stover, solves the lifecycle greenhouse gas problem that has recently surfaced with corn ethanol and soy biodiesel."

Beyond academic laboratories, both small businesses and Fortune 500 petroleum refiners are pursuing green gasoline. Companies are designing ways to hybridize their existing refineries to enable petroleum products including fuels, textiles, and plastics to be made from either crude oil or biomass and the military community has shown strong interest in making jet fuel and diesel from the same sources.

"Huber's new process for the direct conversion of cellulose to gasoline aromatics is at the leading edge of the new ‘Green Gasoline' alternate energy paradigm that NSF, along with other federal agencies, is helping to promote," states Regalbuto.

Not only is the method a compact way to treat a great deal of biomass in a short time, Regalbuto emphasized that the process, in principle, does not require any external energy. "In fact, from the extra heat that will be released, you can generate electricity in addition to the biofuel," he said. "There will not be just a small carbon footprint for the process; by recovering heat and generating electricity, there won't be any footprint."

The latest pathways to produce green gasoline, green diesel and green jet fuel are found in a report sponsored by NSF, the Department of Energy and the American Chemical Society entitled "Breaking the Chemical and Engineering Barriers to Lignocellulosic Biofuels: Next Generation Hydrocarbon Biorefineries" released April 1. In the report, Huber and a host of leaders from academia, industry and government present a plan for making green gasoline a practical solution for the impending fuel crisis.

"We are currently working on understanding the chemistry of this process and designing new catalysts and reactors for this single step technique. This fundamental chemical understanding will allow us to design more efficient processes that will accelerate the commercialization of green gasoline," Huber said.

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paul

04-09-2008 11:39:50




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
If you have fueled any vehicle in MN in the past 18 months or so, you already are using bio-fuel - if you knew that or not. Both gasoline & diesel have a bio-blend.

I'm all for the research & advancement of this.

Just, don't get too excited about the technology until it is actually out there & working.

He makes a lot of claims, but then in the end you start seeing 'potentially' and 'in the future' and so forth. This is a leading edge scientist wanting more funding for his studies, and he is painting the best picture possible.

Add in some politicians standing near by, & want to be part of the bandwagon & be all optimistic about their promises.....

Someday.

The 5 years is pretty optimistic.

Glad they are working on it tho.

Do you know how much volume of material they will have to transport to make this work? Whew, if you think this will happen in 5 years, buy a semi, you will be in big demand....

--->Paul

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JMS/.MN

04-09-2008 11:28:06




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 Re: First direct conversion of plant cellulose into gasoline in reply to sbin, 04-09-2008 08:00:32  
For those of us who actually invested in the corn ethanol industry in the 90s, and waited a dozen years to see any profit- we heard the same thing for the last 15 years, that cellulosic ethanol from switchgrass or corn stover, other biomass, is just 5 years down the road, once the appropriate enzymes are developed that can break down the starch. Yes, it is possible, but not yet ECONOMICAL. Corn ethanol is currently economic, and the "residue" is still good feed for bovines, bit limited for single-stomach animals like chickens, turkeys, hogs.- but usable at about 10% of their ration. Pimental "study" is often quoted to "prove" that it takes more energy to produce corn ethanol than what is gotten out of it. That study has been proven to be rubbish countless times- Pimental and his partner were employees of Shell Oil, and went out of their way to slant it. Even so far as to determine how much energy it took to mine the ore that was used to make the tractors and equipment to grow the corn. Just like when asked, paper or plastic at the store- I tell the clerk, Paper- we can grow trees, we cannot grow oil!.

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rrlund

04-09-2008 11:26:59




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
Trouble with the switchgrass right now is,there is only enough seed to plant about 1000 acres of the stuff. Gonna be a 'which came first,the chicken or the egg' thing. Do you plant the stuff to grow for seed,hoping that a plant will eventually be built,or build a plant hoping that somebody will get production of the grass up and going.



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Johnva

04-09-2008 10:27:40




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
Yea I watched a show on the history channel a year or so ago about the Germans using Coal and converting it to fuel. However after the war the technology was "lost", and no one can figure out how they did it.

Course the Germans also stumbled upon stealth technology the last few months of the a war with a plane that had sharp angles etc that picked up a very faint radar signal.

Ohh the perils of history.

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buickanddeere

04-09-2008 13:16:57




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 Baloney it isn't new either in reply to Johnva, 04-09-2008 10:27:40  
Baloney, not lost Coal gasification and coal liquidfication technology is old news. South Africa improved upon it when the world tried to punish them via an oil embargo. South Africa did even better as they could convert their own coal cheaper than purchasing crude oil. And they made a fortune selling the technology to countries that were short on oil but had coal. So much for punishing them. As for conversion or "waste" organic matter into liquid hydrocarbon fuel? Where do people get the idea this new & wonderful technology? The processes have been around for decades. Its all about cost. What's the price of diesel from bio, coal, cellulose vs from crude oil. Cheapest is what you already purchase at the pumps.

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dhermesc

04-09-2008 12:13:52




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 Re: First direct conversion of plant cellulose into gasol... in reply to Johnva, 04-09-2008 10:27:40  
"However after the war the technology was "lost", and no one can figure out how they did it."


The technology wasn't lost - it just wasn't economically feasible when oil was at $25 a barrel or less. Germany made it work when oil wasn't available at any price (and with the Russian Army on the march from the east). With oil hovering above $100 a barrel "they" might find that it’s cheaper to use our vast coal reserves and keep the money in the US instead of sending it to the Arabs.

Currently South Africa has a working system and the Chinese have started building their own factories.

Link


SECUNDA, South Africa -- Every day, conveyor belts haul about 120,000 metric tons of coal into an industrial complex here two hours east of Johannesburg.

The facility -- resembling a nuclear power plant, with concrete silos looming over nearby potato farms -- superheats the coal to more than 2,000 degrees Fahrenheit. It adds steam and oxygen, cranks up the pressure, and pushes the coal through a series of chemical reactions.

Then it spits out something extraordinary: 160,000 barrels of oil a day.

For decades, scientists have known how to convert coal into a liquid that can be refined into gasoline or diesel fuel. But everyone thought the process was too expensive to be practical.

===== =

One problem is that coal-to-oil projects are extremely expensive. A single plant capable of producing about 80,000 barrels of oil equivalent a day -- less than 0.5 percent of America's daily oil diet -- would cost an estimated $6 billion or more to build.

Energy analysts reckon that some coal-to-liquids projects can offer an acceptable return on investment when oil is priced as low as $30 or $35 a barrel, though such ventures might require government tax incentives to reduce operating costs. It seems likely that oil prices will stay above that level for a while, but the longer-term outlook is anyone's guess. An earlier flurry of interest in coal-to-oil facilities in the U.S. during the Carter administration in the late 1970s died after oil prices collapsed.

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mjbrown

04-09-2008 10:12:50




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
Often these university research breakthroughs get patented and the patent sold to a private enterprise (oil company?) who use that protection to screw us when we paid for the research in the first place.



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Nancy Howell

04-09-2008 09:41:15




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 Re: First direct conversion of plant cellulose into gasoline in reply to sbin, 04-09-2008 08:00:32  
I wonder just how hard the oil companies are going to fight this. Ooops! Did I sound cynical, sorry.



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LAA

04-09-2008 09:12:05




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
There is a company call DIVERSA that just completed a test plant in Lake Charles Louisiana to make ethanol from sugar cane bagasse (the left overs after sugar processing) and switchgrass -- they will make up to 1 1/2 million gallons per year while they figure it out.By the company's estimates they would need to process a minimum of 5000 tons of celloulostic material per day to be commercial and the cost out the plant door would be roughly 85 cents per gallon. The process uses the sugars but leaves the proteins of the plant material and a side business is supposed to be livestock feed - I would imagine range meal or cake of some sort or maybe liquid supplement.

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James22

04-09-2008 09:08:25




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 Re: First direct conversion of plant cellulose into gasol... in reply to sbin, 04-09-2008 08:00:32  
My bet this is at least ten to fifteen years from any significant production. Therefore I'm not going to consider any biomass for quite a few years. Perhaps others more gung-ho on the green revolution might consider rolling the dice and plant poplar trees.



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Will Herring

04-09-2008 08:54:20




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 Re: First direct conversion of plant cellulose into gasoline in reply to sbin, 04-09-2008 08:00:32  
This is good news.



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IH2444

04-09-2008 08:39:59




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 Re: First direct conversion of plant cellulose into gasoline in reply to sbin, 04-09-2008 08:00:32  
We got too spoiled/addicted to cheap oil and lost our vision of the future.



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Steven f/AZ

04-09-2008 08:16:37




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 Re: First direct conversion of plant cellulose into gasoline in reply to sbin, 04-09-2008 08:00:32  
Didn't they make synthetic gasoline during WWII? I think we have fallen behind based on how much was accomplished more than 50 years ago.



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HENRY E NC

04-09-2008 08:50:38




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 Re: First direct conversion of plant cellulose into gasoline in reply to Steven f/AZ, 04-09-2008 08:16:37  
As on who lived and drove during that time I can remember no ersatz gasoline or other fuels. On the farm we used kerosene or distillate and some diesel but no synthetic gasoline that I know of. They made synthetic rubber, synthetic butter (Margerine) even tried to madke a flour additive out of wood (finally accomplshed in the early 70's under the name of alpha cellulose and is now found in some manner in bread to help the flour to absorb up to 15 time its weight ion water, thats another story) and many other things Henry

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dhermesc

04-09-2008 08:46:08




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 Re: First direct conversion of plant cellulose into gasoline in reply to Steven f/AZ, 04-09-2008 08:16:37  
"Didn't they make synthetic gasoline during WWII?"


The Germans were running their war machine on fuels and oil made from coal dust from mid 1943 to the end. Had the bombing campaign not repeatedly damaged their factories they may have dragged the war out another 6 months.

Until their economy fell apart South Africa was almost energy independant by using coal to produce a majority of their fuel/oil needs.

http://www.globalpolitician.com/23190-energy-interview

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Hoey Bajo

04-09-2008 10:23:35




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 Re: First direct conversion of plant cellulose into gasoline in reply to dhermesc, 04-09-2008 08:46:08  
And pigs fly while dropping $20's



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dhermesc

04-09-2008 12:03:13




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 Re: First direct conversion of plant cellulose into gasoline in reply to Hoey Bajo, 04-09-2008 10:23:35  
"And pigs fly while dropping $20's"

Don't know much about pigs do you?



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