Apply heat to the stud if possible. When it expands, it will break the rust seal and can be backed out. A good way to do this is by welding a nut to the stud. The heat from welding will break it loose, even if the stud is a littl below the surface, the weld will not stick to the cast block.
You don't usually even have to wait until the stud is cool to back it out.
If a welder is not handy, and the stud is sticking out, heat still helps. One caution. I have burned penetrant which I had worked into the threads by too much heating on a really bad broken bolt which made it much tougher to remove, so after I've heated one I don't apply penetrant until I'm pretty sure I'm done heating. I also like to put penetrant on with the bolt hot so it goes in easier.
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Today's Featured Article - Identifying Tractor Noises - by Curtis Von Fange. Listening To Your Tractor : Part 3 - In this series we are continuing to learn the fine art of listening to our tractor in hopes of keeping it running longer. One particularly important facet is to hear and identify the particular noises that our
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