Doctor, let me jump in here with my friends the Bobster n the Jimster. Some of what youre saying isnt adding up for me. You say it appears to be a cutout but theres no LHBD light switch,,,,, its NOT a 3 brush genny,,,,,,,yet it still charges a few amps?????
We need to know if its indeed a cutout relay in which case as Bob points out there has to be some sort of Field ground somewhere?? (It may be permanently dead grounded or still grounded somewhere in the switch box, where does any wire go from the gennys FLD post??? ) If its instead a Voltage Regulator theres no light switch control needed.
In the meantime insure the belts good n tight and when shes running dead ground the gennys FLD post n see how she charges then. Such will tell us a lot. If grounding the fld makes her charge like 10 amps that tells us the genny itself is okay and we need to investigate the regulation system, be it a realy and light switch or a full fledged Voltage Regulator.
Also if the belt is a lil loose 3 to 4 amps may be all she can charge depending on which genny you have and how its regulated
WHERE IS THE GENNYS FLD POST CURRENTLY CONNECTED??????? HOW MANY TERMINALS AND ANY LABELS ON THE RELAY/REGULATOR????????????WHAT HAPPENS WHEN YOU DEAD GROUND THE GENNYS FLD POST
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