Machine a Graphite block of the radius of the inside of the pulley, and wide enough to extend beyond the gap. A good gas, or TIG welder could build up the area with cast filler and then machine it down to be invisible, and strong.
I would never consider a cosmetic repair for liability and prudent moral reasons if it were to throw chips, or explode. Turning it down to a narrower width is a great idea, and thinner belts are common in practice. JimN
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Today's Featured Article - Identifying Tractor Noises - by Curtis Von Fange. Listening To Your Tractor : Part 3 - In this series we are continuing to learn the fine art of listening to our tractor in hopes of keeping it running longer. One particularly important facet is to hear and identify the particular noises that our
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