Posted by Dave H (MI) on December 29, 2010 at 16:33:52 from (64.12.116.73):
Since the inserts and helicoils made the cost of the replacement part look positivly cheap, I felt pretty comfortable trying to fix this thing on my own. Apparently the thumb screw on the sliding stop had been turned in too hard at some point because the threaded insert was gone leaving a big hole that needs to be small enough for a 10-24 thumb screw. I made my own insert. I tapped out the body of the stop with a 3/8 tap. Screwed in a 3/8 bolt as tight as I could. Cut the bolt off and ground it flush. Now I need to drill a hole in the center that I can tap with a 10-24 tap. Would anyone know what size drill to use so that I don't make it too large? 10-24 threads are pretty fine. Not a lot of margin for error.
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Today's Featured Article - Talk of the Town: How to Remove a Broken Bolt - by Staff. Another neat discussion from the Tractor Talk Discussion Forum. The discussion started out with the following post: "I have an aluminum steering gear housing with a bolt broken off in it. The bolt is about a 3/8" x 1 1/2" bolt. I've already drilled the center of the bolt out with about 7/64" drill bit the entire length of the bolt. Only one end of the bolt is visible. I tried to use an easy out but it wasn't budging and I didn't want t
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