Yes, they can be a bear to get off. Typically the castle nut and cotter key are well rusted in place. Soak everything well with PB Blaster. Let set for a while. Soak again. Turn nut slightly back and forth. It may pop loose enough to get the cotter key out. If not, shoot the PB Blaster up where the stud goes into the radiator. Those studs are threaded in so most likely the whole stud will turn before the nut does. Good luck.
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