Posted by Wardner on October 23, 2011 at 20:00:47 from (4.154.234.220):
In Reply to: stronger 4 gear in a666 posted by ericsegaline on October 23, 2011 at 18:10:40:
You need to start googling "short run gear hobber" or something similar. Some places will probably have the blank in stock and only need to broach the bore. This would apply to the countershaft gear if it is not a compound gear. Mainshaft gear is a different story. A fork collar will need to be turned on it and the fifth direct dog teeth hobbed out. That's beginning to sound expensive.
Can't see how one gear will suffice. You may need the meshing gear as well. However, the fourth countershaft gear will be stronger than the mainshaft gear because it is larger in diameter and the pitch angle will be less.
But you need to talk to a gear guy to get knowledgeable answers. Get some photos (with dimensions added) and email them to the gear fabricators.
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