Posted by Owen Aaland on June 05, 2013 at 14:16:24 from (216.47.33.251):
In Reply to: 300 not charging posted by VA Gasman on June 04, 2013 at 18:27:29:
I would say that everything is wired correctly. It worked before so it shouldn't need a change in wiring to make it work now.
The wire on the battery terminal should go to the back of the ammeter.
The wire on the #1 terminal goes through a resistor and then should be connected to the switched side of the ignition switch or the switch side of the ignition resistor (or coil if it has a 12 volt coil).
The wire on the #2 terminal is most likely attached either to the ammeter or better yet at the starter switch where the battery cable is attached. Wiring it that way gives better control to charging voltage than having it connected to the battery terminal at the alternator. It controls the voltage at the battery after the electrical load instead of at the alternator before the load. For the most part the electrical load on these old tractor conversions is so small that the choice of how it is wired make no practical difference.
Testing involves checking for battery voltage at the alternator at both the battery terminal and the #2 terminal. The voltage must be there whether the ignition is on or off. The #1 terminal should have about 6 volts with the ignition switch on while the wire is connected to the alternator. With the wire removed from the alternator the voltage should equal battery voltage with the switch on. The voltage at the #1 terminal is not critical. The more voltage present when the alternator starts the lower the speed needs to be before it will begin to charge. With the resistor in place you will not get battery voltage at that terminal.
If you do have battery voltage at that terminal with the switch on, engine off, you have an open circuit in the brushes or rotor. To test the regulator find the D shaped hole in the back of the alternator and ground the little tab inside that hole to the case with the engine running. Grounding that tab bypasses the regulator and puts the alternator into full output mode.
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