Sounds like the trouble is with the cut-out rather than any other part of the system. First thing is to make absolutely sure that the cut-out has a perfect ground. Remember that paint is an even worse electrical conductor than rust and corrosion.
Rudi's manual server is the place to go for specifics on adjusting the cut-out.
This page is an index for multiple service manuals. Three of them have "electrical" in the title. GSS-1310 is more of the theory and how things work. Either of the other two GSS-1012 or GSS-1052-C has the adjustment detail you are looking for.
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Today's Featured Article - Product Review: Kreem Brand Fuel Tank Liner - by Staff. This condition has occurred on a few machines that we have had and fortunately we were able to borrow the technique used at the local motorcycle shop. The product that we have used is called Kreem thouh there are others on the market, this one was recommended and available. This particular product is sold in three parts, a bottle of etch, dryer, and sealer. We were fortunate enough to start the process with stern warnings from those that had used this type of product before. The horror
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