You need three things to make this system to charge. 1) Stator output between 24 and 30 volts AC checked across the wires from the stator.
2) The regulator/rectifier has to be well grounded. The engine has to be grounded to the frame as well. ( Had one giving me fits until I found a bad engine ground strap.)
3) Battery voltage at the middle terminal on the voltage regulator. One volt lower than the battery is the max for it to work.
You did not tell us what the motor is being used on. I am most familiar with them on the older JD lawn tractors. The biggest cause of charging trouble was either the key switch being bad or the plug on the back of it corroded where the voltage regulator did not get battery voltage.
I worked on these things for many years I only saw maybe one or two bad stators. Never had a flywheel bad. Switches where the most common issue and then regulators after them.
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Today's Featured Article - Upgrading an Oliver Super 55 Electrical System - by Dennis Hawkins. My old Oliver Super 55 has been just sitting and rusting for several years now. I really hate to see a good tractor being treated that way, but not being able to start it without a 30 minute point filing ritual every time contributed to its demise. If it would just start when I turn the key, then I would use it more often. In addition to a bad case of old age, most of the tractor's original electrical system was simply too unreliable to keep. The main focus of this page is to show how I upgr
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