I will second that the regulator is more than likely bad. It is real hard to find good ones these days. Most are imported JUNK!!! I have had to go through several to get one that works correctly.
If the one he has is not still under warranty he can take the cover off and clean the contacts on the cutout part. They maybe burnt together.
If it is not under warranty then take some pictures of the regulator with the cover off and we maybe able to walk him through trying to make it work.
I also had one several years ago on an old motor that would work fine but the cutout was burnt up. So I put a heavy switch in the battery supply wire to it. I just cut the current to the regulator when it was not running. Ran it that way for a few years until I found a NOS US made regulator. It was on a Wisconsin motor on an air compressor.
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Today's Featured Article - Old Time Threshing - by Anthony West. A lovely harvest evening late September 1947, I was a school boy, like all school boys I loved harvest time. The golden corn ripens well and early, the stoking, stacking,.... the drawing in with the tractors and trailers and a few buck rakes thrown in, and possibly a heavy horse. It would be a great day for the collies and the terrier dogs, rats and mice would be at the bottom of the stacks so the dogs, would have a busy time hunting and killing, all the corn was gathered and ricked in what we c
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