It should be producing 240 at all times.I would check the voltage. At the generator contacts of the switch. Sounds like you may have a bad contact surface. The heavy load coming on. Can make the bad contact arc and create a full contact. I would kill all power to the switch and check the contacts.
If you feel the board is the problem. You can send it to Flight Systems. They can check it out for you. Very good company with real people. That know what they are doing.But I have found the 1540 board either works or it doesn't. Check the contacts first.
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